Aluminum 6003-T4 vs 6003-T5
Aluminum · 6003 temper comparison
6003-T4 and 6003-T5 are two conditions of the same aluminum grade, 6003: T4 (solution heat treated and naturally aged) versus T5 (cooled from hot working and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6003-T5 is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 100 MPa (14.5 ksi) for 6003-T4, about 70% more; tensile strength follows at 205 MPa (29.7 ksi) vs 185 MPa (26.8 ksi). In exchange, 6003-T4 is the more ductile: elongation 20% versus 12% for 6003-T5, and 6003-T5 is harder (65 HB vs 55 HB). 6003-T5 conducts heat better (180 W/m·K vs 160 W/m·K).
6003-T4Choose it when the part is bent, formed or impact-loaded.
6003-T5Choose it when strength drives the design.
6003-T4 vs 6003-T5: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Compressive Strength 205 MPa29.7 ksi · Fracture Toughness (K_IC) 29 MPa·√m26.4 ksi·√in
Physical
Density and transition temperatures.
Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 615°C1,139 °F · Liquidus Temperature 655°C1,211 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Same in both: Specific Heat Capacity 897 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Same in both: Electrical Resistivity 3.83×10⁻⁸ Ω·m1.51 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.8 V · Corrosion Resistance 70 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Formability (cold)
Same in both: Machinability Rating (AISI 1212 = 100 %) 35% · Weldability 80 / 100 · Castability 30 / 100 · Brazeability / Solderability 45 / 100 · Polishability 65 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 35%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
6003-T4 vs 6003-T5 — frequently asked
Is 6003-T5 stronger than 6003-T4?
Yes. 6003-T5 has a typical yield strength of 170 MPa (24.7 ksi) against 100 MPa (14.5 ksi) for 6003-T4 — about 70% more. Tensile strength is 205 MPa (29.7 ksi) vs 185 MPa (26.8 ksi).
Which condition does FabDigit quote by default, T4 or T5?
T6 is the default 6003 condition in the FabDigit quote flow (neither T4 nor T5). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, 6003-T4 or 6003-T5?
6003-T5, by a small margin. Both rate fair for machinability — 46/100 against 40/100 for 6003-T4.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6003-T4 and 6003-T5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.