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Aluminum 5657-H26 vs 5657-O

Aluminum · 5657 temper comparison

5657-H26 and 5657-O are two conditions of the same aluminum grade, 5657: H26 (strain hardened and partially annealed, three-quarter hard) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 5657-H26 is the stronger of the two: yield strength 160 MPa (23.2 ksi) against 40 MPa (5.8 ksi) for 5657-O, about 4.0 times as much; tensile strength follows at 175 MPa (25.4 ksi) vs 110 MPa (16 ksi). In exchange, 5657-O is the more ductile: elongation 28% versus 8% for 5657-H26, and 5657-H26 is harder (45 HB vs 22 HB). 5657-O runs hotter in service (200°C vs 120°C continuous).

5657-H26Choose it when strength drives the design.

5657-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

5657-H26 vs 5657-O: properties

5657-H265657-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

175 MPa25.4 ksi
110 MPa16 ksi

Yield Strength (0.2% offset)

160 MPa23.2 ksi
40 MPa5.8 ksi

Elongation at Break

8%
28%

Shear Strength

100 MPa14.5 ksi
76 MPa11 ksi

Fatigue Strength (Endurance Limit)

62 MPa9 ksi
50 MPa7.3 ksi

Hardness, Brinell

45 HB
22 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.69 g/cm³0.1 lb/in³ · Melting Point (Solidus) 638°C1,180 °F · Liquidus Temperature 657°C1,215 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

176 W/m·K102 BTU/hr·ft·°F
180 W/m·K104 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
200°C392 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.8 µm/m·K13.2 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

54 % IACS
55 % IACS

Same in both: Electrical Resistivity 3.19×10⁻⁸ Ω·m1.26 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

33 / 100
25 / 100

Formability (cold)

58 / 100
92 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 35% · Weldability 70 / 100 · Brazeability / Solderability 25 / 100 · Polishability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 12%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5657

5657-H26 vs 5657-O — frequently asked

Is 5657-H26 stronger than 5657-O?

Yes. 5657-H26 has a typical yield strength of 160 MPa (23.2 ksi) against 40 MPa (5.8 ksi) for 5657-O — about 4.0 times as much. Tensile strength is 175 MPa (25.4 ksi) vs 110 MPa (16 ksi).

Which condition does FabDigit quote by default, H26 or O?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 5657-H26 or 5657-O?

5657-H26, by a small margin. Both rate poor for machinability — 33/100 against 25/100 for 5657-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5657-H26 and 5657-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.