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Aluminum 5183 vs ER4010

Aluminum · grade comparison

Aluminum 5183 and ER4010 are both aluminum grades. 5183 is the stronger of the two: yield strength 145 MPa (21 ksi) against 95 MPa (13.8 ksi) for ER4010, about 53% more; tensile strength follows at 300 MPa (43.5 ksi) vs 180 MPa (26.1 ksi). 5183 is the more ductile: elongation 20% versus 5% for ER4010, and 5183 is harder (80 HB vs 55 HB). ER4010 runs hotter in service (150°C vs 65°C continuous) and ER4010 conducts heat better (152 W/m·K vs 117 W/m·K). On the shop floor, 5183 sits in a lower cost tier (standard, $$) than ER4010 (high, $$$$).

5183Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ER4010Choose it when the part sees heat.

5183 vs ER4010: properties

5183ER4010

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Shear Modulus

26.4 GPa3.8 Msi
27 GPa3.9 Msi

Tensile Strength (Ultimate)

300 MPa43.5 ksi
180 MPa26.1 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
95 MPa13.8 ksi

Elongation at Break

20%
5%

Shear Strength

175 MPa25.4 ksi
115 MPa16.7 ksi

Fatigue Strength (Endurance Limit)

145 MPa21 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

28 MPa·√m25.5 ksi·√in
20 MPa·√m18.2 ksi·√in

Hardness, Brinell

80 HB
55 HB

Charpy V-Notch Impact (RT)

—
6 J4.4 ft·lbf

Same in both: Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.66 g/cm³0.1 lb/in³
2.67 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
557°C1,035 °F

Liquidus Temperature

638°C1,180 °F
613°C1,135 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

117 W/m·K67.6 BTU/hr·ft·°F
152 W/m·K87.8 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
963 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.4 µm/m·K13 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
389 J/g167 BTU/lb

Max Service Temperature (continuous)

65°C149 °F
150°C302 °F

Min Service Temperature

-270°C-454 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

29 % IACS
39 % IACS

Electrical Resistivity

5.9×10⁻⁸ Ω·m2.32 µΩ·in
4.4×10⁻⁸ Ω·m1.73 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.87 V
-0.83 V

Corrosion Resistance

75 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
90%

Weldability

95 / 100
92 / 100

Formability (cold)

70 / 100
45 / 100

Castability

25 / 100
90 / 100

Brazeability / Solderability

15 / 100
30 / 100

Polishability

60 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

30%
20%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

113 kN·m/kg
67 kN·m/kg

Specific Stiffness (E / density)

26.7 MN·m/kg
27 MN·m/kg

Modulus of Resilience

148 kJ/m³
63 kJ/m³

Thermal Diffusivity

48.9 mm²/s
59.1 mm²/s

Thermal Shock Resistance Index

21
18

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5183ER4010

Manufacturing and finishing

Capability5183ER4010
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

5183 vs ER4010 — frequently asked

Is 5183 stronger than ER4010?

Yes. 5183 has a typical yield strength of 145 MPa (21 ksi) against 95 MPa (13.8 ksi) for ER4010 — about 53% more. Tensile strength is 300 MPa (43.5 ksi) vs 180 MPa (26.1 ksi).

Which is cheaper, 5183 or ER4010?

5183 is the lower-cost material: it sits in the standard tier ($$) while ER4010 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 5183 or ER4010?

ER4010. Its machinability rates good (55/100) against fair (50/100) for 5183.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5183 and ER4010 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.