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Aluminum 5049-H112 vs 5049-H34

Aluminum · 5049 temper comparison

5049-H112 and 5049-H34 are two conditions of the same aluminum grade, 5049: H112 (strain hardened from hot working only) versus H34 (strain hardened and stabilized, half hard). The chemistry is identical, so every difference below comes from the condition. 5049-H34 is the stronger of the two: yield strength 178 MPa (25.8 ksi) against 95 MPa (13.8 ksi) for 5049-H112, about 87% more; tensile strength follows at 258 MPa (37.4 ksi) vs 205 MPa (29.7 ksi). In exchange, 5049-H112 is the more ductile: elongation 18% versus 10% for 5049-H34, and 5049-H34 is harder (69 HB vs 50 HB). 5049-H112 runs hotter in service (150°C vs 125°C continuous). On the shop floor, 5049-H34 machines more easily (48 vs 38 out of 100).

5049-H112Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

5049-H34Choose it when strength drives the design, or when the part is machined in volume.

5049-H112 vs 5049-H34: properties

5049-H1125049-H34

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

205 MPa29.7 ksi
258 MPa37.4 ksi

Yield Strength (0.2% offset)

95 MPa13.8 ksi
178 MPa25.8 ksi

Elongation at Break

18%
10%

Shear Strength

135 MPa19.6 ksi
157 MPa22.8 ksi

Fatigue Strength (Endurance Limit)

95 MPa13.8 ksi
115 MPa16.7 ksi

Hardness, Brinell

50 HB
69 HB

Hardness, Vickers

53 HV
73 HV

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26.4 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.69 g/cm³0.1 lb/in³ · Melting Point (Solidus) 610°C1,130 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

139 W/m·K80.3 BTU/hr·ft·°F
137 W/m·K79.2 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
125°C257 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.7 µm/m·K13.2 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

36 % IACS
35 % IACS

Electrical Resistivity

4.79×10⁻⁸ Ω·m1.89 µΩ·in
4.93×10⁻⁸ Ω·m1.94 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
77 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.86 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
48 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
32%

Weldability

90 / 100
87 / 100

Formability (cold)

80 / 100
63 / 100

Same in both: Castability 30 / 100 · Brazeability / Solderability 25 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5049

5049-H112 vs 5049-H34 — frequently asked

Is 5049-H34 stronger than 5049-H112?

Yes. 5049-H34 has a typical yield strength of 178 MPa (25.8 ksi) against 95 MPa (13.8 ksi) for 5049-H112 — about 87% more. Tensile strength is 258 MPa (37.4 ksi) vs 205 MPa (29.7 ksi).

Which condition does FabDigit quote by default, H112 or H34?

H22 is the default 5049 condition in the FabDigit quote flow (neither H112 nor H34). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 5049-H112 or 5049-H34?

5049-H34, by a small margin. Both rate fair for machinability — 48/100 against 38/100 for 5049-H112.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5049-H112 and 5049-H34 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.