Aluminum 4045-H16 vs 4045-H24
Aluminum · 4045 temper comparison
4045-H16 and 4045-H24 are two conditions of the same aluminum grade, 4045: H16 (strain hardened, three-quarter hard) versus H24 (strain hardened and partially annealed, half hard). The chemistry is identical, so every difference below comes from the condition. 4045-H16 is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 125 MPa (18.1 ksi) for 4045-H24, about 36% more; tensile strength follows at 190 MPa (27.6 ksi) vs 155 MPa (22.5 ksi). In exchange, 4045-H24 is the more ductile: elongation 8% versus 3% for 4045-H16, and 4045-H16 is harder (52 HB vs 43 HB).
4045-H16Choose it when strength drives the design.
4045-H24Choose it when the part is bent, formed or impact-loaded.
4045-H16 vs 4045-H24: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 72 GPa10.4 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Same in both: Density 2.67 g/cm³0.1 lb/in³ · Melting Point (Solidus) 577°C1,071 °F · Liquidus Temperature 591°C1,096 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21 µm/m·K11.7 µin/in·°F · Latent Heat of Fusion 490 J/g211 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 40 % IACS · Electrical Resistivity 4.3×10⁻⁸ Ω·m1.69 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Same in both: Weldability 68 / 100 · Castability 88 / 100 · Brazeability / Solderability 98 / 100 · Polishability 40 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 35%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
4045-H16 vs 4045-H24 — frequently asked
Is 4045-H16 stronger than 4045-H24?
Yes. 4045-H16 has a typical yield strength of 170 MPa (24.7 ksi) against 125 MPa (18.1 ksi) for 4045-H24 — about 36% more. Tensile strength is 190 MPa (27.6 ksi) vs 155 MPa (22.5 ksi).
Which condition does FabDigit quote by default, H16 or H24?
Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.
When should I choose 4045-H16 over 4045-H24?
Pick 4045-H16 when strength drives the design. Pick 4045-H24 when the part is bent, formed or impact-loaded.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4045-H16 and 4045-H24 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.