Aluminum 4032-O vs 4032-T651
Aluminum · 4032 temper comparison
4032-O and 4032-T651 are two conditions of the same aluminum grade, 4032: O (annealed) versus T651 (T6, stress relieved by stretching). The chemistry is identical, so every difference below comes from the condition. 4032-T651 is the stronger of the two: yield strength 315 MPa (45.7 ksi) against 110 MPa (16 ksi) for 4032-O, about 186% more; tensile strength follows at 380 MPa (55.1 ksi) vs 235 MPa (34.1 ksi). In exchange, 4032-O is the more ductile: elongation 18% versus 8% for 4032-T651, and 4032-T651 is harder (120 HB vs 65 HB). 4032-T651 runs hotter in service (175°C vs 120°C continuous). On the shop floor, 4032-T651 machines more easily (good vs fair).
4032-OChoose it when the part is bent, formed or impact-loaded.
4032-T651Choose it when strength drives the design, or when the part sees heat.
4032-O vs 4032-T651: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 79 GPa11.5 Msi · Shear Modulus 30 GPa4.4 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 110 MPa16 ksi · Fracture Toughness (K_IC) 20 MPa·√m18.2 ksi·√in · Hardness, Vickers 128 HV
Physical
Density and transition temperatures.
Same in both: Density 2.69 g/cm³0.1 lb/in³ · Melting Point (Solidus) 532°C990 °F · Liquidus Temperature 571°C1,060 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 864 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 19.4 µm/m·K10.8 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Same in both: Electrical Resistivity 4.3×10⁻⁸ Ω·m1.69 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 45 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Formability (cold)
Same in both: Machinability Rating (AISI 1212 = 100 %) 90% · Weldability 40 / 100 · Brazeability / Solderability 35 / 100 · Polishability 45 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 25%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
4032-O vs 4032-T651 — frequently asked
Is 4032-T651 stronger than 4032-O?
Yes. 4032-T651 has a typical yield strength of 315 MPa (45.7 ksi) against 110 MPa (16 ksi) for 4032-O — about 186% more. Tensile strength is 380 MPa (55.1 ksi) vs 235 MPa (34.1 ksi).
Which condition does FabDigit quote by default, O or T651?
Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.
Which is easier to machine, 4032-O or 4032-T651?
4032-T651. Its machinability rates good (58/100) against fair (45/100) for 4032-O.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4032-O and 4032-T651 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.