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Aluminum 3102-H12 vs 3102-O

Aluminum · 3102 temper comparison

3102-H12 and 3102-O are two conditions of the same aluminum grade, 3102: H12 (strain hardened, quarter hard) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 3102-H12 is the stronger of the two: yield strength 90 MPa (13.1 ksi) against 35 MPa (5.08 ksi) for 3102-O, about 157% more; tensile strength follows at 110 MPa (16 ksi) vs 90 MPa (13.1 ksi). In exchange, 3102-O is the more ductile: elongation 35% versus 12% for 3102-H12, and 3102-H12 is harder (30 HB vs 23 HB). 3102-O runs hotter in service (200°C vs 150°C continuous).

3102-H12Choose it when strength drives the design.

3102-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

3102-H12 vs 3102-O: properties

3102-H123102-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

110 MPa16 ksi
90 MPa13.1 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
35 MPa5.1 ksi

Elongation at Break

12%
35%

Shear Strength

70 MPa10.2 ksi
60 MPa8.7 ksi

Fatigue Strength (Endurance Limit)

45 MPa6.5 ksi
40 MPa5.8 ksi

Hardness, Brinell

30 HB
23 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.71 g/cm³0.1 lb/in³ · Melting Point (Solidus) 654°C1,209 °F · Liquidus Temperature 658°C1,216 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

211 W/m·K122 BTU/hr·ft·°F
215 W/m·K124 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Min Service Temperature -270°C-454 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

52 % IACS
53 % IACS

Electrical Resistivity

3.32×10⁻⁸ Ω·m1.31 µΩ·in
3.25×10⁻⁸ Ω·m1.28 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

32 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

32%
30%

Weldability

88 / 100
90 / 100

Formability (cold)

80 / 100
97 / 100

Same in both: Brazeability / Solderability 85 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale3102

3102-H12 vs 3102-O — frequently asked

Is 3102-H12 stronger than 3102-O?

Yes. 3102-H12 has a typical yield strength of 90 MPa (13.1 ksi) against 35 MPa (5.08 ksi) for 3102-O — about 157% more. Tensile strength is 110 MPa (16 ksi) vs 90 MPa (13.1 ksi).

Which condition does FabDigit quote by default, H12 or O?

O is the default 3102 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 3102-H12 or 3102-O?

3102-H12, by a small margin. Both rate poor for machinability — 32/100 against 25/100 for 3102-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3102-H12 and 3102-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.