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Aluminum 3005-H32 vs 3005-O

Aluminum · 3005 temper comparison

3005-H32 and 3005-O are two conditions of the same aluminum grade, 3005: H32 (strain hardened and stabilized, quarter hard) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 3005-H32 is the stronger of the two: yield strength 120 MPa (17.4 ksi) against 55 MPa (7.98 ksi) for 3005-O, about 118% more; tensile strength follows at 150 MPa (21.8 ksi) vs 130 MPa (18.9 ksi). In exchange, 3005-O is the more ductile: elongation 25% versus 10% for 3005-H32, and 3005-H32 is harder (39 HB vs 33 HB). 3005-O runs hotter in service (200°C vs 150°C continuous).

3005-H32Choose it when strength drives the design.

3005-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

3005-H32 vs 3005-O: properties

3005-H323005-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

150 MPa21.8 ksi
130 MPa18.9 ksi

Yield Strength (0.2% offset)

120 MPa17.4 ksi
55 MPa8 ksi

Elongation at Break

10%
25%

Shear Strength

95 MPa13.8 ksi
85 MPa12.3 ksi

Fatigue Strength (Endurance Limit)

56 MPa8.1 ksi
55 MPa8 ksi

Hardness, Brinell

39 HB
33 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.73 g/cm³0.1 lb/in³ · Melting Point (Solidus) 630°C1,166 °F · Liquidus Temperature 655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Thermal Conductivity 163 W/m·K94.2 BTU/hr·ft·°F · Specific Heat Capacity 893 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.8 µm/m·K13.2 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

41 % IACS
42 % IACS

Same in both: Electrical Resistivity 4.2×10⁻⁸ Ω·m1.65 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.84 V · Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
30%

Formability (cold)

82 / 100
95 / 100

Same in both: Weldability 85 / 100 · Brazeability / Solderability 55 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale3005

3005-H32 vs 3005-O — frequently asked

Is 3005-H32 stronger than 3005-O?

Yes. 3005-H32 has a typical yield strength of 120 MPa (17.4 ksi) against 55 MPa (7.98 ksi) for 3005-O — about 118% more. Tensile strength is 150 MPa (21.8 ksi) vs 130 MPa (18.9 ksi).

Which condition does FabDigit quote by default, H32 or O?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 3005-H32 or 3005-O?

3005-H32, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for 3005-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3005-H32 and 3005-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.