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Aluminum 2A90-T4 vs 2A90-T6

Aluminum · 2A90 temper comparison

2A90-T4 and 2A90-T6 are two conditions of the same aluminum grade, 2A90: T4 (solution heat treated and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 2A90-T6 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 200 MPa (29 ksi) for 2A90-T4, about 50% more; tensile strength follows at 410 MPa (59.5 ksi) vs 340 MPa (49.3 ksi). In exchange, 2A90-T4 is the more ductile: elongation 15% versus 10% for 2A90-T6, and 2A90-T6 is harder (120 HB vs 95 HB). 2A90-T6 runs hotter in service (200°C vs 100°C continuous) and 2A90-T6 conducts electricity better (37 % IACS vs 32 % IACS).

2A90-T4Choose it when the part is bent, formed or impact-loaded.

2A90-T6Choose it when strength drives the design, or when the part sees heat.

2A90-T4 vs 2A90-T6: properties

2A90-T42A90-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

340 MPa49.3 ksi
410 MPa59.5 ksi

Yield Strength (0.2% offset)

200 MPa29 ksi
300 MPa43.5 ksi

Elongation at Break

15%
10%

Shear Strength

205 MPa29.7 ksi
250 MPa36.3 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
115 MPa16.7 ksi

Hardness, Brinell

95 HB
120 HB

Same in both: Elastic (Young's) Modulus 74 GPa10.7 Msi · Shear Modulus 28 GPa4.1 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33 · Reduction in Area 20% · Compressive Strength 310 MPa45 ksi · Fracture Toughness (K_IC) 25 MPa·√m22.8 ksi·√in · Hardness, Rockwell B 71 HRB · Hardness, Vickers 128 HV

Physical

Density and transition temperatures.

Same in both: Density 2.8 g/cm³0.1 lb/in³ · Melting Point (Solidus) 510°C950 °F · Liquidus Temperature 640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
200°C392 °F

Same in both: Specific Heat Capacity 875 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.8 µm/m·K12.1 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

32 % IACS
37 % IACS

Same in both: Electrical Resistivity 4.7×10⁻⁸ Ω·m1.85 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

28 / 100
33 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.7 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
65 / 100

Formability (cold)

40 / 100
25 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 80% · Weldability 22 / 100 · Brazeability / Solderability 15 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2A90

2A90-T4 vs 2A90-T6 — frequently asked

Is 2A90-T6 stronger than 2A90-T4?

Yes. 2A90-T6 has a typical yield strength of 300 MPa (43.5 ksi) against 200 MPa (29 ksi) for 2A90-T4 — about 50% more. Tensile strength is 410 MPa (59.5 ksi) vs 340 MPa (49.3 ksi).

Which condition does FabDigit quote by default, T4 or T6?

T6 is the default 2A90 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2A90-T4 or 2A90-T6?

2A90-T6, by a small margin. Both rate good for machinability — 65/100 against 58/100 for 2A90-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2A90-T4 and 2A90-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.