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Aluminum 2524-T351 vs 2524-T4

Aluminum · 2524 temper comparison

2524-T351 and 2524-T4 are two conditions of the same aluminum grade, 2524: T351 (T3, stress relieved by stretching) versus T4 (solution heat treated and naturally aged). The chemistry is identical, so every difference below comes from the condition. 2524-T351 is the stronger of the two: yield strength 325 MPa (47.1 ksi) against 295 MPa (42.8 ksi) for 2524-T4, about 10% more. 2524-T351 is harder — 118 HB against 112 HB for 2524-T4 — which matters for wear surfaces and threads.

2524-T351Choose it when strength drives the design, or when surface hardness matters.

2524-T351 vs 2524-T4: properties

2524-T3512524-T4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

455 MPa66 ksi
435 MPa63.1 ksi

Yield Strength (0.2% offset)

325 MPa47.1 ksi
295 MPa42.8 ksi

Elongation at Break

20%
22%

Compressive Strength

320 MPa46.4 ksi
290 MPa42.1 ksi

Shear Strength

285 MPa41.3 ksi
275 MPa39.9 ksi

Fatigue Strength (Endurance Limit)

140 MPa20.3 ksi
135 MPa19.6 ksi

Fracture Toughness (K_IC)

44 MPa·√m40 ksi·√in
48 MPa·√m43.7 ksi·√in

Hardness, Brinell

118 HB
112 HB

Hardness, Rockwell B

72 HRB
68 HRB

Hardness, Vickers

128 HV
120 HV

Same in both: Elastic (Young's) Modulus 72.4 GPa10.5 Msi · Shear Modulus 27.5 GPa4 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.78 g/cm³0.1 lb/in³ · Melting Point (Solidus) 502°C936 °F · Liquidus Temperature 638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 121 W/m·K69.9 BTU/hr·ft·°F · Specific Heat Capacity 875 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.2 µm/m·K12.9 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 30 % IACS · Electrical Resistivity 5.75×10⁻⁸ Ω·m2.26 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.68 V · Corrosion Resistance 35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

74 / 100
70 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
65%

Formability (cold)

42 / 100
50 / 100

Same in both: Weldability 20 / 100 · Brazeability / Solderability 12 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 8%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2524

2524-T351 vs 2524-T4 — frequently asked

Is 2524-T351 stronger than 2524-T4?

Yes. 2524-T351 has a typical yield strength of 325 MPa (47.1 ksi) against 295 MPa (42.8 ksi) for 2524-T4 — about 10% more. Tensile strength is 455 MPa (66 ksi) vs 435 MPa (63.1 ksi).

Which condition does FabDigit quote by default, T351 or T4?

T3 is the default 2524 condition in the FabDigit quote flow (neither T351 nor T4). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 2524-T351 over 2524-T4?

Pick 2524-T351 when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2524-T351 and 2524-T4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.