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Aluminum 2224-O vs 2224-T3511

Aluminum · 2224 temper comparison

2224-O and 2224-T3511 are two conditions of the same aluminum grade, 2224: O (annealed) versus T3511 (solution treated, stretched, naturally aged, minor straightening…). The chemistry is identical, so every difference below comes from the condition. 2224-T3511 is the stronger of the two: yield strength 425 MPa (61.6 ksi) against 78 MPa (11.3 ksi) for 2224-O, about 5.4 times as much; tensile strength follows at 480 MPa (69.6 ksi) vs 185 MPa (26.8 ksi). In exchange, 2224-O is the more ductile: elongation 20% versus 9% for 2224-T3511, and 2224-T3511 is harder (132 HB vs 47 HB). 2224-O runs hotter in service (200°C vs 120°C continuous) and 2224-O conducts heat better (190 W/m·K vs 120 W/m·K). On the shop floor, 2224-T3511 machines more easily (very good vs fair).

2224-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

2224-T3511Choose it when strength drives the design, or when the part is machined in volume.

2224-O vs 2224-T3511: properties

2224-O2224-T3511

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

185 MPa26.8 ksi
480 MPa69.6 ksi

Yield Strength (0.2% offset)

78 MPa11.3 ksi
425 MPa61.6 ksi

Elongation at Break

20%
9%

Compressive Strength

80 MPa11.6 ksi
435 MPa63.1 ksi

Shear Strength

125 MPa18.1 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
140 MPa20.3 ksi

Hardness, Brinell

47 HB
132 HB

Same in both: Elastic (Young's) Modulus 73 GPa10.6 Msi · Shear Modulus 28 GPa4.1 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 40 MPa·√m36.4 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 2.78 g/cm³0.1 lb/in³ · Melting Point (Solidus) 502°C936 °F · Liquidus Temperature 638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

190 W/m·K110 BTU/hr·ft·°F
120 W/m·K69.3 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
120°C248 °F

Same in both: Specific Heat Capacity 875 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.9 µm/m·K12.7 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

50 % IACS
30 % IACS

Electrical Resistivity

3.45×10⁻⁸ Ω·m1.36 µΩ·in
5.75×10⁻⁸ Ω·m2.26 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

42 / 100
35 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.69 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
70%

Weldability

25 / 100
20 / 100

Formability (cold)

80 / 100
40 / 100

Same in both: Brazeability / Solderability 15 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 10%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2224

2224-O vs 2224-T3511 — frequently asked

Is 2224-T3511 stronger than 2224-O?

Yes. 2224-T3511 has a typical yield strength of 425 MPa (61.6 ksi) against 78 MPa (11.3 ksi) for 2224-O — about 5.4 times as much. Tensile strength is 480 MPa (69.6 ksi) vs 185 MPa (26.8 ksi).

Which condition does FabDigit quote by default, O or T3511?

T3511 is the default 2224 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2224-O or 2224-T3511?

2224-T3511. Its machinability rates very good (72/100) against fair (45/100) for 2224-O; for welding the order is 2224-O first (poor, 25/100) then 2224-T3511 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2224-O and 2224-T3511 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.