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Aluminum 2198-T4 vs 2198-T851

Aluminum · 2198 temper comparison

2198-T4 and 2198-T851 are two conditions of the same aluminum grade, 2198: T4 (solution heat treated and naturally aged) versus T851 (T8, stress relieved by stretching). The chemistry is identical, so every difference below comes from the condition. 2198-T851 is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 230 MPa (33.4 ksi) for 2198-T4, about 96% more; tensile strength follows at 500 MPa (72.5 ksi) vs 360 MPa (52.2 ksi). In exchange, 2198-T4 is the more ductile: elongation 22% versus 8% for 2198-T851, and 2198-T851 is harder (152 HB vs 100 HB). 2198-T851 runs hotter in service (120°C vs 100°C continuous) and 2198-T851 conducts heat better (103 W/m·K vs 85 W/m·K). On the shop floor, 2198-T851 machines more easily (good vs fair).

2198-T4Choose it when the part is bent, formed or impact-loaded.

2198-T851Choose it when strength drives the design, or when the part sees heat.

2198-T4 vs 2198-T851: properties

2198-T42198-T851

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

360 MPa52.2 ksi
500 MPa72.5 ksi

Yield Strength (0.2% offset)

230 MPa33.4 ksi
450 MPa65.3 ksi

Elongation at Break

22%
8%

Compressive Strength

240 MPa34.8 ksi
460 MPa66.7 ksi

Shear Strength

220 MPa31.9 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

130 MPa18.9 ksi
155 MPa22.5 ksi

Fracture Toughness (K_IC)

46 MPa·√m41.9 ksi·√in
34 MPa·√m30.9 ksi·√in

Hardness, Brinell

100 HB
152 HB

Hardness, Rockwell B

57 HRB
80 HRB

Hardness, Vickers

108 HV
155 HV

Same in both: Elastic (Young's) Modulus 76 GPa11 Msi · Shear Modulus 29 GPa4.2 Msi · Bulk Modulus 74 GPa10.7 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 560°C1,040 °F · Liquidus Temperature 645°C1,193 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

85 W/m·K49.1 BTU/hr·ft·°F
103 W/m·K59.5 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
120°C248 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23 µm/m·K12.8 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

23 % IACS
29 % IACS

Electrical Resistivity

7.5×10⁻⁸ Ω·m2.95 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
48 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.73 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
55%

Formability (cold)

65 / 100
30 / 100

Same in both: Weldability 30 / 100 · Castability 25 / 100 · Brazeability / Solderability 15 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 215 MJ/kg92,433 BTU/lb · Embodied Carbon (primary production) 13.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2198

2198-T4 vs 2198-T851 — frequently asked

Is 2198-T851 stronger than 2198-T4?

Yes. 2198-T851 has a typical yield strength of 450 MPa (65.3 ksi) against 230 MPa (33.4 ksi) for 2198-T4 — about 96% more. Tensile strength is 500 MPa (72.5 ksi) vs 360 MPa (52.2 ksi).

Which condition does FabDigit quote by default, T4 or T851?

T8 is the default 2198 condition in the FabDigit quote flow (neither T4 nor T851). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2198-T4 or 2198-T851?

2198-T851. Its machinability rates good (62/100) against fair (50/100) for 2198-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2198-T4 and 2198-T851 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.