FabDigitFabDigit

Aluminum 2090-T3 vs 2090-T84

Aluminum · 2090 temper comparison

2090-T3 and 2090-T84 are two conditions of the same aluminum grade, 2090: T3 (solution heat treated, cold worked and naturally aged) versus T84 (solution heat treated, cold worked and under-aged). The chemistry is identical, so every difference below comes from the condition. 2090-T84 is the stronger of the two: yield strength 460 MPa (66.7 ksi) against 260 MPa (37.7 ksi) for 2090-T3, about 77% more; tensile strength follows at 520 MPa (75.4 ksi) vs 380 MPa (55.1 ksi). In exchange, 2090-T3 is the more ductile: elongation 12% versus 8% for 2090-T84, and 2090-T84 is harder (140 HB vs 105 HB). 2090-T84 runs hotter in service (150°C vs 120°C continuous) and 2090-T3 conducts electricity better (20 % IACS vs 18 % IACS).

2090-T3Choose it when the part is bent, formed or impact-loaded.

2090-T84Choose it when strength drives the design, or when the part sees heat.

2090-T3 vs 2090-T84: properties

2090-T32090-T84

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

380 MPa55.1 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
460 MPa66.7 ksi

Elongation at Break

12%
8%

Compressive Strength

270 MPa39.2 ksi
475 MPa68.9 ksi

Shear Strength

240 MPa34.8 ksi
295 MPa42.8 ksi

Fatigue Strength (Endurance Limit)

140 MPa20.3 ksi
170 MPa24.7 ksi

Fracture Toughness (K_IC)

48 MPa·√m43.7 ksi·√in
42 MPa·√m38.2 ksi·√in

Hardness, Brinell

105 HB
140 HB

Same in both: Elastic (Young's) Modulus 76 GPa11 Msi · Shear Modulus 28.5 GPa4.1 Msi · Bulk Modulus 79 GPa11.5 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 2.59 g/cm³0.09 lb/in³ · Melting Point (Solidus) 560°C1,040 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

96 W/m·K55.5 BTU/hr·ft·°F
90 W/m·K52 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Specific Heat Capacity 1,200 J/kg·K0.29 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

20 % IACS
18 % IACS

Electrical Resistivity

8.6×10⁻⁸ Ω·m3.39 µΩ·in
9.6×10⁻⁸ Ω·m3.78 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

36 / 100
35 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.76 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
68%

Formability (cold)

50 / 100
32 / 100

Same in both: Weldability 25 / 100 · Brazeability / Solderability 10 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 230 MJ/kg98,882 BTU/lb · Embodied Carbon (primary production) 15 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2090

2090-T3 vs 2090-T84 — frequently asked

Is 2090-T84 stronger than 2090-T3?

Yes. 2090-T84 has a typical yield strength of 460 MPa (66.7 ksi) against 260 MPa (37.7 ksi) for 2090-T3 — about 77% more. Tensile strength is 520 MPa (75.4 ksi) vs 380 MPa (55.1 ksi).

Which condition does FabDigit quote by default, T3 or T84?

T83 is the default 2090 condition in the FabDigit quote flow (neither T3 nor T84). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2090-T3 or 2090-T84?

2090-T84, by a small margin. Both rate good for machinability — 60/100 against 55/100 for 2090-T3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2090-T3 and 2090-T84 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.