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Aluminum 2090-F vs 2090-O

Aluminum · 2090 temper comparison

2090-F and 2090-O are two conditions of the same aluminum grade, 2090: F (as fabricated) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 2090-F is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 110 MPa (16 ksi) for 2090-O, about 55% more; tensile strength follows at 280 MPa (40.6 ksi) vs 220 MPa (31.9 ksi). In exchange, 2090-O is the more ductile: elongation 22% versus 14% for 2090-F, and 2090-F is harder (80 HB vs 60 HB). 2090-O runs hotter in service (200°C vs 150°C continuous).

2090-FChoose it when strength drives the design.

2090-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

2090-F vs 2090-O: properties

2090-F2090-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

280 MPa40.6 ksi
220 MPa31.9 ksi

Yield Strength (0.2% offset)

170 MPa24.7 ksi
110 MPa16 ksi

Elongation at Break

14%
22%

Compressive Strength

175 MPa25.4 ksi
115 MPa16.7 ksi

Shear Strength

175 MPa25.4 ksi
140 MPa20.3 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
85 MPa12.3 ksi

Fracture Toughness (K_IC)

42 MPa·√m38.2 ksi·√in
50 MPa·√m45.5 ksi·√in

Hardness, Brinell

80 HB
60 HB

Same in both: Elastic (Young's) Modulus 76 GPa11 Msi · Shear Modulus 28.5 GPa4.1 Msi · Bulk Modulus 79 GPa11.5 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 2.59 g/cm³0.09 lb/in³ · Melting Point (Solidus) 560°C1,040 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

100 W/m·K57.8 BTU/hr·ft·°F
105 W/m·K60.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Specific Heat Capacity 1,200 J/kg·K0.29 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

21.5 % IACS
23 % IACS

Electrical Resistivity

8×10⁻⁸ Ω·m3.15 µΩ·in
7.5×10⁻⁸ Ω·m2.95 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

38 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.76 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
45%

Weldability

28 / 100
30 / 100

Formability (cold)

45 / 100
70 / 100

Same in both: Brazeability / Solderability 10 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 230 MJ/kg98,882 BTU/lb · Embodied Carbon (primary production) 15 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2090

2090-F vs 2090-O — frequently asked

Is 2090-F stronger than 2090-O?

Yes. 2090-F has a typical yield strength of 170 MPa (24.7 ksi) against 110 MPa (16 ksi) for 2090-O — about 55% more. Tensile strength is 280 MPa (40.6 ksi) vs 220 MPa (31.9 ksi).

Which condition does FabDigit quote by default, F or O?

T83 is the default 2090 condition in the FabDigit quote flow (neither F nor O). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2090-F or 2090-O?

2090-F, by a small margin. Both rate fair for machinability — 48/100 against 40/100 for 2090-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2090-F and 2090-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.