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Aluminum 2055-O vs 2055-T851

Aluminum · 2055 temper comparison

2055-O and 2055-T851 are two conditions of the same aluminum grade, 2055: O (annealed) versus T851 (T8, stress relieved by stretching). The chemistry is identical, so every difference below comes from the condition. 2055-T851 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 150 MPa (21.8 ksi) for 2055-O, about 3.7 times as much; tensile strength follows at 595 MPa (86.3 ksi) vs 270 MPa (39.2 ksi). In exchange, 2055-O is the more ductile: elongation 20% versus 9% for 2055-T851, and 2055-T851 is harder (170 HB vs 80 HB). 2055-O runs hotter in service (200°C vs 150°C continuous) and 2055-O conducts heat better (115 W/m·K vs 98 W/m·K). On the shop floor, 2055-T851 machines more easily (very good vs fair).

2055-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

2055-T851Choose it when strength drives the design, or when the part is machined in volume.

2055-O vs 2055-T851: properties

2055-O2055-T851

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

76 GPa11 Msi
78 GPa11.3 Msi

Tensile Strength (Ultimate)

270 MPa39.2 ksi
595 MPa86.3 ksi

Yield Strength (0.2% offset)

150 MPa21.8 ksi
550 MPa79.8 ksi

Elongation at Break

20%
9%

Compressive Strength

155 MPa22.5 ksi
580 MPa84.1 ksi

Shear Strength

175 MPa25.4 ksi
355 MPa51.5 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
215 MPa31.2 ksi

Fracture Toughness (K_IC)

33 MPa·√m30 ksi·√in
36 MPa·√m32.8 ksi·√in

Hardness, Brinell

80 HB
170 HB

Same in both: Shear Modulus 29.5 GPa4.3 Msi · Bulk Modulus 73 GPa10.6 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.74 g/cm³0.1 lb/in³ · Melting Point (Solidus) 545°C1,013 °F · Liquidus Temperature 640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

115 W/m·K66.4 BTU/hr·ft·°F
98 W/m·K56.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Specific Heat Capacity 870 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.6 µm/m·K12.6 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
28 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

48 / 100
42 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.75 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
72 / 100

Weldability

30 / 100
22 / 100

Formability (cold)

70 / 100
30 / 100

Same in both: Brazeability / Solderability 10 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 215 MJ/kg92,433 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2055

2055-O vs 2055-T851 — frequently asked

Is 2055-T851 stronger than 2055-O?

Yes. 2055-T851 has a typical yield strength of 550 MPa (79.8 ksi) against 150 MPa (21.8 ksi) for 2055-O — about 3.7 times as much. Tensile strength is 595 MPa (86.3 ksi) vs 270 MPa (39.2 ksi).

Which condition does FabDigit quote by default, O or T851?

T84 is the default 2055 condition in the FabDigit quote flow (neither O nor T851). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2055-O or 2055-T851?

2055-T851. Its machinability rates very good (72/100) against fair (45/100) for 2055-O; for welding the order is 2055-O first (poor, 30/100) then 2055-T851 (poor, 22/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2055-O and 2055-T851 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.