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Aluminum 204.0-F vs 204.0-T7

Aluminum · 204.0 temper comparison

204.0-F and 204.0-T7 are two conditions of the same aluminum grade, 204.0: F (as fabricated) versus T7 (solution heat treated and overaged (stabilized)). The chemistry is identical, so every difference below comes from the condition. 204.0-T7 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 110 MPa (16 ksi) for 204.0-F, about 127% more; tensile strength follows at 300 MPa (43.5 ksi) vs 170 MPa (24.7 ksi). 204.0-T7 is the more ductile: elongation 5% versus 4% for 204.0-F, and 204.0-T7 is harder (105 HB vs 60 HB). 204.0-T7 runs hotter in service (200°C vs 150°C continuous). On the shop floor, 204.0-T7 machines more easily (excellent vs very good).

204.0-T7Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

204.0-F vs 204.0-T7: properties

204.0-F204.0-T7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

170 MPa24.7 ksi
300 MPa43.5 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
250 MPa36.3 ksi

Elongation at Break

4%
5%

Compressive Strength

115 MPa16.7 ksi
260 MPa37.7 ksi

Shear Strength

115 MPa16.7 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
85 MPa12.3 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
25 MPa·√m22.8 ksi·√in

Hardness, Brinell

60 HB
105 HB

Same in both: Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.8 g/cm³0.1 lb/in³ · Melting Point (Solidus) 571°C1,060 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

137 W/m·K79.2 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.7 µm/m·K12.6 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

38 % IACS
40 % IACS

Electrical Resistivity

4.5×10⁻⁸ Ω·m1.77 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

33 / 100
38 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.7 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
86 / 100

Machinability Rating (AISI 1212 = 100 %)

160%
195%

Same in both: Weldability 25 / 100 · Formability (cold) 5 / 100 · Castability 35 / 100 · Brazeability / Solderability 20 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale204.0

204.0-F vs 204.0-T7 — frequently asked

Is 204.0-T7 stronger than 204.0-F?

Yes. 204.0-T7 has a typical yield strength of 250 MPa (36.3 ksi) against 110 MPa (16 ksi) for 204.0-F — about 127% more. Tensile strength is 300 MPa (43.5 ksi) vs 170 MPa (24.7 ksi).

Which condition does FabDigit quote by default, F or T7?

T4 is the default 204.0 condition in the FabDigit quote flow (neither F nor T7). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 204.0-F or 204.0-T7?

204.0-T7. Its machinability rates excellent (86/100) against very good (75/100) for 204.0-F.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 204.0-F and 204.0-T7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.