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Aluminum 1435-H19 vs 1435-O

Aluminum · 1435 temper comparison

1435-H19 and 1435-O are two conditions of the same aluminum grade, 1435: H19 (strain hardened, extra hard) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 1435-H19 is the stronger of the two: yield strength 145 MPa (21 ksi) against 30 MPa (4.35 ksi) for 1435-O, about 4.8 times as much; tensile strength follows at 165 MPa (23.9 ksi) vs 80 MPa (11.6 ksi). In exchange, 1435-O is the more ductile: elongation 38% versus 2.5% for 1435-H19, and 1435-H19 is harder (40 HB vs 20 HB). 1435-O runs hotter in service (200°C vs 100°C continuous). On the shop floor, 1435-H19 machines more easily (fair vs poor).

1435-H19Choose it when strength drives the design, or when the part is machined in volume.

1435-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

1435-H19 vs 1435-O: properties

1435-H191435-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

165 MPa23.9 ksi
80 MPa11.6 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
30 MPa4.4 ksi

Elongation at Break

2.5%
38%

Shear Strength

103 MPa14.9 ksi
52 MPa7.5 ksi

Fatigue Strength (Endurance Limit)

48 MPa7 ksi
28 MPa4.1 ksi

Hardness, Brinell

40 HB
20 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.71 g/cm³0.1 lb/in³ · Melting Point (Solidus) 646°C1,195 °F · Liquidus Temperature 657°C1,215 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

230 W/m·K133 BTU/hr·ft·°F
234 W/m·K135 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
200°C392 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Min Service Temperature -270°C-454 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

61 % IACS
61.8 % IACS

Electrical Resistivity

2.83×10⁻⁸ Ω·m1.11 µΩ·in
2.79×10⁻⁸ Ω·m1.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

62 / 100
63 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
30%

Weldability

90 / 100
95 / 100

Formability (cold)

35 / 100
98 / 100

Same in both: Brazeability / Solderability 78 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale1435

1435-H19 vs 1435-O — frequently asked

Is 1435-H19 stronger than 1435-O?

Yes. 1435-H19 has a typical yield strength of 145 MPa (21 ksi) against 30 MPa (4.35 ksi) for 1435-O — about 4.8 times as much. Tensile strength is 165 MPa (23.9 ksi) vs 80 MPa (11.6 ksi).

Which condition does FabDigit quote by default, H19 or O?

O is the default 1435 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 1435-H19 or 1435-O?

1435-H19. Its machinability rates fair (40/100) against poor (20/100) for 1435-O; for welding the order is 1435-O first (excellent, 95/100) then 1435-H19 (excellent, 90/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1435-H19 and 1435-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.