FabDigit

SUJ1 vs 52100 and 2 more: properties

SUJ152100SUJ2100Cr6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi
210 GPa30.5 Msi
210 GPa30.5 Msi

Bulk Modulus

160 GPa23.2 Msi
166 GPa24.1 Msi
160 GPa23.2 Msi
160 GPa23.2 Msi

Poisson's Ratio

0.3
0.3
0.29
0.29

Tensile Strength (Ultimate)

660 MPa95.7 ksi
690 MPa100 ksi
660 MPa95.7 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
415 MPa60.2 ksi
420 MPa60.9 ksi
420 MPa60.9 ksi

Elongation at Break

22%
25%
25%
22%

Reduction in Area

45%
45%
45%
48%

Compressive Strength

420 MPa60.9 ksi
430 MPa62.4 ksi
450 MPa65.3 ksi

Shear Strength

400 MPa58 ksi
420 MPa60.9 ksi
400 MPa58 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
320 MPa46.4 ksi
320 MPa46.4 ksi
300 MPa43.5 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
15 J11.1 ft·lbf
30 J22.1 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

190 HB
195 HB
192 HB
200 HB

Hardness, Rockwell B

91 HRB
93 HRB
92 HRB
94 HRB

Hardness, Vickers

198 HV
205 HV
200 HV
210 HV

Same in both: Shear Modulus 80 GPa11.6 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,400°C2,552 °F
1,424°C2,595 °F
1,425°C2,597 °F
1,424°C2,595 °F

Liquidus Temperature

1,460°C2,660 °F
1,455°C2,651 °F
1,460°C2,660 °F
1,455°C2,651 °F

Same in both: Density 7.81 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
247 J/g106 BTU/lb
250 J/g107 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
400°C752 °F
200°C392 °F
200°C392 °F

Min Service Temperature

-60°C-76 °F
-40°C-40 °F
-40°C-40 °F
-40°C-40 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

6.5 % IACS
7 % IACS
7 % IACS
8 % IACS

Electrical Resistivity

2.7×10⁻⁷ Ω·m10.6 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V
-0.61 V
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
40 / 100
45 / 100
45 / 100

Formability (cold)

45 / 100
35 / 100
35 / 100
35 / 100

Castability

30 / 100
25 / 100
30 / 100
30 / 100

Brazeability / Solderability

35 / 100
35 / 100
35 / 100
45 / 100

Polishability

80 / 100
85 / 100
85 / 100
88 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 40% · Weldability 12 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

29 MJ/kg12,468 BTU/lb
30 MJ/kg12,898 BTU/lb
30 MJ/kg12,898 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2.2 kg CO₂/kg
2.3 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
55 L/kg6.6 gal/lb
55 L/kg6.6 gal/lb
65 L/kg7.8 gal/lb

Typical Recycled Content

25%
30%
30%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

85 kN·m/kg
88 kN·m/kg
85 kN·m/kg
85 kN·m/kg

Specific Stiffness (E / density)

26.9 MN·m/kg
26.2 MN·m/kg
26.9 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

381 kJ/m³
420 kJ/m³
420 kJ/m³
420 kJ/m³

Thermal Diffusivity

12.5 mm²/s
12.4 mm²/s
12.8 mm²/s
12.3 mm²/s

Thermal Shock Resistance Index

12
13
12
12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale52100SUJ2100Cr6SUJ1

Manufacturing and finishing

CapabilitySUJ152100SUJ2100Cr6
CNC machiningYesYesYes
Sheet metalYesYesYes
Default conditionAnnealedAnnealedAnnealed
Relative cost$ Budget$$$ Premium$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µmRa 1.6 µm
AlCrNYesYesYes
AlTiNYesYesYes
Black OxideYesYesYes
CVD Al2O3YesYesYes
CVD TiCNYesYesYes
CVD TiNYesYesYes
CerakoteYesYesYes
Chrome PlatingYesYesYes
CrNYesYesYes
DLCYesYesYes
E-CoatingYesYesYes
HVOF CoatingYesYesYes
Hot-Dip GalvanizingYesYesYes
MoS2YesYesYes
Multilayer CVDYesYesYes
Nickel PlatingYesYesYes
PTFE CoatingYesYesYes
PaintingYesYesYes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Ready to make it?

Upload a CAD file and FabDigit prices the part in SUJ1 and 52100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.