FabDigit

42CrMo4 vs 55Cr3 and 2 more: properties

42CrMo455Cr334MnB520MnCr5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi
210 GPa30.5 Msi
210 GPa30.5 Msi

Shear Modulus

80 GPa11.6 Msi
79.5 GPa11.5 Msi
80 GPa11.6 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

850 MPa123 ksi
800 MPa116 ksi
620 MPa89.9 ksi
750 MPa109 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
480 MPa69.6 ksi
420 MPa60.9 ksi
460 MPa66.7 ksi

Elongation at Break

14%
16%
14%
18%

Reduction in Area

40%
40%
45%
45%

Compressive Strength

560 MPa81.2 ksi
480 MPa69.6 ksi
470 MPa68.2 ksi

Shear Strength

510 MPa74 ksi
500 MPa72.5 ksi
400 MPa58 ksi
460 MPa66.7 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
360 MPa52.2 ksi
280 MPa40.6 ksi
340 MPa49.3 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
85 MPa·√m77.4 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
30 J22.1 ft·lbf
40 J29.5 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

245 HB
225 HB
185 HB
210 HB

Hardness, Rockwell C

23 HRC
20 HRC

Hardness, Vickers

258 HV
236 HV
195 HV
220 HV

Hardness, Rockwell B

98 HRB
89 HRB
94 HRB

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,420°C2,588 °F
1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,495°C2,723 °F
1,490°C2,714 °F
1,495°C2,723 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F
11.1 µm/m·K6.2 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
250 J/g107 BTU/lb
250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
400°C752 °F
400°C752 °F
250°C482 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
7.8 % IACS
8 % IACS
8.2 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.1×10⁻⁷ Ω·m8.27 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.6 V
-0.61 V

Corrosion Resistance

12 / 100
10 / 100
11 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
50 / 100
55 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
55%
60%
60%

Weldability

35 / 100
25 / 100
55 / 100
45 / 100

Formability (cold)

35 / 100
45 / 100
60 / 100
55 / 100

Brazeability / Solderability

50 / 100
40 / 100
45 / 100
55 / 100

Polishability

70 / 100
60 / 100
55 / 100
60 / 100

Castability

25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
26 MJ/kg11,178 BTU/lb
25 MJ/kg10,748 BTU/lb
27 MJ/kg11,608 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2 kg CO₂/kg
2 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb
40 L/kg4.8 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

30%
30%
25%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

108 kN·m/kg
102 kN·m/kg
79 kN·m/kg
96 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.2 MN·m/kg
26.8 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

720 kJ/m³
559 kJ/m³
420 kJ/m³
504 kJ/m³

Thermal Diffusivity

11.5 mm²/s
12.1 mm²/s
11.9 mm²/s
12.2 mm²/s

Thermal Shock Resistance Index

14
14
10
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale55Cr342CrMo434MnB520MnCr5

Manufacturing and finishing

Capability42CrMo455Cr334MnB520MnCr5
CNC machiningYesYesYes
Default conditionHRAnnealedCRHR
Relative cost$$ Standard$$ Standard$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µmRa 1.6 µm
AlCrNYesYesYes
AlTiNYesYesYes
CVD Al2O3YesYesYes
CVD TiCNYesYesYes
CVD TiNYesYesYes
CrNYesYesYes
DLCYesYesYes
HVOF CoatingYesYesYes
MoS2YesYesYes
Multilayer CVDYesYesYes
TiAlNYesYesYes
TiB2YesYesYes
TiCNYesYesYes
TiNYesYesYes
WC/CYesYesYes
ZrNYesYesYes

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 42CrMo4 and 55Cr3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.