FabDigit

Aluminum AC3A vs AC2A vs AC2B vs AC4A

Benchmark · 4 materials

Side-by-side benchmark of 4 aluminum grades.

AC3A vs AC2A and 2 more: properties

AC3AAC2AAC2BAC4A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
74 GPa10.7 Msi
74 GPa10.7 Msi
71 GPa10.3 Msi

Shear Modulus

26.5 GPa3.8 Msi
27.5 GPa4 Msi
28 GPa4.1 Msi
26.5 GPa3.8 Msi

Bulk Modulus

70 GPa10.2 Msi
72 GPa10.4 Msi
71 GPa10.3 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

165 MPa23.9 ksi
250 MPa36.3 ksi
180 MPa26.1 ksi
260 MPa37.7 ksi

Yield Strength (0.2% offset)

75 MPa10.9 ksi
170 MPa24.7 ksi
110 MPa16 ksi
200 MPa29 ksi

Elongation at Break

6%
2%
2%
3%

Shear Strength

115 MPa16.7 ksi
165 MPa23.9 ksi
145 MPa21 ksi
180 MPa26.1 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
75 MPa10.9 ksi
70 MPa10.2 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

15 MPa·√m13.7 ksi·√in
18 MPa·√m16.4 ksi·√in
17 MPa·√m15.5 ksi·√in
18 MPa·√m16.4 ksi·√in

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
3 J2.2 ft·lbf
4 J3 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

50 HB
85 HB
70 HB
90 HB

Compressive Strength

115 MPa16.7 ksi
205 MPa29.7 ksi

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.66 g/cm³0.1 lb/in³
2.79 g/cm³0.1 lb/in³
2.77 g/cm³0.1 lb/in³
2.68 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
516°C961 °F
516°C961 °F
557°C1,035 °F

Liquidus Temperature

582°C1,080 °F
604°C1,119 °F
604°C1,119 °F
596°C1,105 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F
109 W/m·K63 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

20.5 µm/m·K11.4 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
389 J/g167 BTU/lb
389 J/g167 BTU/lb
425 J/g183 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
175°C347 °F
150°C302 °F
150°C302 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
27 % IACS
27 % IACS
39 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in
4.4×10⁻⁸ Ω·m1.73 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.75 V
-0.81 V
-0.83 V

Corrosion Resistance

58 / 100
42 / 100
42 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
72 / 100
65 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
70%
130%
60%

Weldability

80 / 100
35 / 100
35 / 100
65 / 100

Formability (cold)

10 / 100
10 / 100
5 / 100
10 / 100

Castability

95 / 100
75 / 100
85 / 100
88 / 100

Brazeability / Solderability

35 / 100
25 / 100
20 / 100
25 / 100

Polishability

45 / 100
40 / 100
40 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
200 MJ/kg85,985 BTU/lb
200 MJ/kg85,985 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
12 kg CO₂/kg
12 kg CO₂/kg
9.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb
1,150 L/kg138 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

70%
80%
85%
70%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
90 kN·m/kg
65 kN·m/kg
97 kN·m/kg

Specific Stiffness (E / density)

26.7 MN·m/kg
26.5 MN·m/kg
26.7 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

40 kJ/m³
195 kJ/m³
82 kJ/m³
282 kJ/m³

Thermal Diffusivity

50.7 mm²/s
40.9 mm²/s
40.9 mm²/s
58.1 mm²/s

Thermal Shock Resistance Index

15
17
12
26

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC2AAC2BAC3AAC4A

Manufacturing and finishing

CapabilityAC3AAC2AAC2BAC4A
Default condition
Relative cost$$ Standard$$ Standard$$ Standard$$ Standard
Min. machined wall
Best machined surface

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC3A and AC2A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.