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PVD, CVD & thermal spray · finish comparison

Aluminum Titanium Nitride PVD vs Titanium Diboride PVD

Aluminum Titanium Nitride PVD and Titanium Diboride PVD are both pvd hard coatings finishes; alTiN PVD resists corrosion better.

Aluminum Titanium Nitride PVD on a machined part

Aluminum Titanium Nitride PVD

PVD hard coatings · $$$$ · instant quote

AlTiN is a high-aluminum nitride PVD coating for dry, high-speed machining of hardened steels.

Titanium Diboride PVD on a machined part

Titanium Diboride PVD

PVD hard coatings · $$$$ · instant quote

TiB2 is a hard grey PVD coating chosen mainly to resist aluminum adhesion on cutting and forming tools.

When to choose which

Choose AlTiN PVD

AlTiN PVD is the pick when its strengths below matter more than TiB2 PVD's.

  • About 3500 HV hardness
  • Useful to about 900 °C
  • Excellent dry-cutting oxidation resistance

Choose TiB2 PVD

Choose TiB2 PVD when machining aluminum.

  • About 3000–4000 HV hardness
  • Low affinity for aluminum
  • Sharp-edge 1–5 µm film

What the numbers say

  • AlTiN PVD resists corrosion better.
  • AlTiN PVD is the lower-cost option ($$$$).
  • AlTiN PVD is semi-conductive; TiB2 PVD is conductive.
  • AlTiN PVD tolerates more heat (900 °C continuous).

Scores side by side

Each score is 0–100 against every finish in this catalog. Corrosion is derived from salt-spray test duration and surface hardness from the finish layer's Vickers hardness where a measured figure exists; a finish that leaves the base metal's own surface is not rated for hardness. Cosmetic, lubricity and cost are FabDigit's engineering assessment. Scores and typical figures are screening data, not matched side-by-side tests or service-life rankings; ASTM B117 is a controlled salt-fog method, not a field-life prediction.

ScoreAlTiN PVDTiB2 PVD
Corrosion resistance52 Fair40 Fair
Surface hardness / wear94 Excellent94 Excellent
Cosmetic quality50 Fair42 Fair
Lubricity42 Fair65 Good
Cost84 $$$$90 $$$$
CorrosionHardnessCosmeticLubricityEconomy
AlTiN PVDTiB2 PVD

Key numbers

PropertyAlTiN PVDTiB2 PVD
Thickness1–5 µm1–5 µm
Surface hardness3,200–3,800 HV3,000–4,000 HV
Max service temperature900 °C700 °C
ElectricalSemi-conductiveConductive
Coloursblack, dark violetgrey, silver-grey
Relative costHigh ($$$$)High ($$$$)
Added lead time5–10 working days7–12 working days
RoHSCompliantCompliant
Instant quoteYesYes

Bold marks the side that is ahead on a row where more (or less, for cost and lead time) is better. Ranges are the typical specification window; the drawing call-out fixes the class.

Which materials take each finish

Material familyAlTiN PVDTiB2 PVD
SteelYesYes
Tungsten AlloyYesYes
Stainless SteelWith careWith care
TitaniumWith careWith care
AluminumLimitedLimited
BrassLimitedLimited
Copper AlloyLimitedLimited

AlTiN PVD vs TiB2 PVD — frequently asked

What is the difference between AlTiN PVD and TiB2 PVD?

Aluminum Titanium Nitride PVD and Titanium Diboride PVD are both pvd hard coatings finishes; alTiN PVD resists corrosion better. AlTiN PVD is the lower-cost option ($$$$). AlTiN PVD is semi-conductive; TiB2 PVD is conductive.

When should I use AlTiN PVD instead of TiB2 PVD?

Conversely: choose TiB2 PVD when machining aluminum.

Is AlTiN PVD or TiB2 PVD cheaper?

AlTiN PVD is the lower-cost finish ($$$$ against $$$$ for TiB2 PVD) among the finishes FabDigit quotes. Both are priced per part with a lot minimum; the exact figure appears on the instant quote once the part is uploaded.