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Steel DC01 · finish state

Steel DC01 Galvanized

Properties of the Galvanized condition, compared with the other DC01 tempers.

Pick for outdoor or humid service where paint alone is not enough; zinc gives sacrificial protection but limits welding, forming radius and service temperature.

Sheet metalBudget cost $

What is DC01 Galvanized?

DC01 Galvanized is DC01 supplied in the Galvanized condition — pick for outdoor or humid service where paint alone is not enough; zinc gives sacrificial protection but limits welding, forming radius and service temperature. DC01 Galvanized has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 94% of steel grades. Elongation at break is 26% and the elastic modulus is 210 GPa (30.5 Msi). DC01 Galvanized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F). HR is the default condition FabDigit quotes; Galvanized is available on request or by drawing note.

Advantages

  • Conducts heat well — 52 W/m·K (30 BTU/hr·ft·°F), better than 98% of steel grades
  • Good corrosion resistance — 35/100, better than 97% of steel grades
  • High electrical conductivity — 10.8 % IACS, better than 94% of steel grades
  • Forms and bends easily — 75/100, better than 90% of steel grades
  • Ductile — tolerates forming and impact — 26%, better than 82% of steel grades

Limitations

  • Hard to polish — 30/100, worse than 100% of steel grades
  • Low strength — 250 MPa (36.3 ksi), worse than 94% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades

DC01 Galvanized properties

Typical room-temperature values for DC01 Galvanized — 12 properties are specific to this condition; the rest are grade-level values shared by every DC01 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

DC01 Galvanized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,495°C2,723 °F
Liquidus Temperature1,525°C2,777 °F

Mechanical13

DC01 Galvanized has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 94% of steel grades. Elongation at break is 26% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)340 MPa49.3 ksi
Yield Strength (0.2% offset)250 MPa36.3 ksi
Elongation at Break26%
Shear Strength300 MPa43.5 ksi
Fatigue Strength (Endurance Limit)180 MPa26.1 ksi
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell105 HB
Hardness, Rockwell B58 HRB
Hardness, Vickers126 HV

Thermal6

DC01 Galvanized is rated for continuous service to 200°C (392 °F). It conducts heat at 52 W/m·K (30 BTU/hr·ft·°F), better than 98% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity52 W/m·K30 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion247 J/g106 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-20°C-4 °F

Electrical3

DC01 Galvanized conducts electricity at 10.8 % IACS, better than 94% of steel grades.

Electrical Conductivity10.8 % IACS
Electrical Resistivity1.6×10⁻⁷ Ω·m6.3 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (35/100), better than 97% of steel grades.

Galvanic Potential (seawater, vs SCE)-1.03 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryRusts freely in humid air, water and salt; attacked by all acids and by chlorides. Stable in dry air, oils, hydrocarbons and alkaline (pH>10) media such as concrete. Requires paint, phosphate, zinc coating or oil film for storage.

Sustainability4

Producing a kilogram of DC01 Galvanized takes about 25 MJ of energy and emits 2.1 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content25%

Manufacturability8

DC01 Galvanized's machinability is good (55/100, better than 62% of steel grades); weldability good (65/100); formability very good (75/100).

MachinabilityGood55/100
Machinability Rating (AISI 1212 = 100 %)65%
WeldabilityGood65/100
Formability (cold)Very good75/100
CastabilityFair40/100
Brazeability / SolderabilityVery good80/100
PolishabilityPoor30/100
Anodizing Responsen/a — ferrous; use zinc/zinc-nickel plating, phosphate conversion, e-coat or powder paint

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other DC01 tempers and conditions

DC01 is also supplied in 3 other conditions. The full side-by-side table is on the DC01 overview.

Working with DC01 Galvanized

Is DC01 easy to machine?

Soft and gummy — use sharp positive-rake tools, high speed and generous coolant to avoid built-up edge and burrs; ideal for punching, laser and shear cutting rather than turning.

Can DC01 be welded?

Excellent with all processes (RSW, MIG, TIG, laser, spot); galvanized versions need fume extraction, higher current and often a gap or Zn-compatible wire to avoid porosity.

Can DC01 be formed, bent or molded?

Very good cold formability — bend radii down to ~0.5–1×t, deep-draw modestly (use DC03/DC04/DC06 for severe draws); watch stretcher strain lines if the skin-pass has aged.

What surface finishes work on DC01?

Bare stock must be protected immediately — zinc plating, zinc phosphate + e-coat, powder coat or oil; galvanized sheet takes paint after a chromate/phosphate or Zn-compatible primer.

DC01 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CEN 10130 ladle analysis max≤ 0.120.06
Mn≤ 0.60.3
P≤ 0.050.02
S≤ 0.050.02
Sitypical for Al-killed CR sheet, not always specified≤ 0.050.02
Alacid-soluble Al, killed steel0.02 – 0.070.04
Febalance

DC01 Galvanized — frequently asked

What is DC01 Galvanized used for?

DC01 Galvanized is typically used for appliance panels, automotive body and bracket parts, electrical enclosures and cabinets, sheet metal chassis and covers, ductwork and housings and stamped brackets and clips. In short: european standard sheet.

What is the yield strength of DC01 Galvanized?

DC01 Galvanized has a typical yield strength of 250 MPa (36.3 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 94% of steel grades. Strength varies by condition: see the 4 listed tempers.

Is DC01 Galvanized easy to machine?

Reasonably — machinability is rated good (55/100, better than 62% of steel grades). Soft and gummy — use sharp positive-rake tools, high speed and generous coolant to avoid built-up edge and burrs; ideal for punching, laser and shear cutting rather than turning.

Can DC01 Galvanized be welded?

Yes — weldability is rated good (65/100). Excellent with all processes (RSW, MIG, TIG, laser, spot); galvanized versions need fume extraction, higher current and often a gap or Zn-compatible wire to avoid porosity.

What surface finishes work on DC01 Galvanized?

Bare stock must be protected immediately — zinc plating, zinc phosphate + e-coat, powder coat or oil; galvanized sheet takes paint after a chromate/phosphate or Zn-compatible primer.

Can DC01 Galvanized be formed, bent or molded?

Very good cold formability — bend radii down to ~0.5–1×t, deep-draw modestly (use DC03/DC04/DC06 for severe draws); watch stretcher strain lines if the skin-pass has aged.

What is the maximum service temperature of DC01 Galvanized?

DC01 Galvanized is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between DC01-HR and DC01-CR?

HR is the default condition — choose for thicker, lower-cost parts where mill scale and looser thickness tolerance are acceptable. CR: standard stocked condition: bright, flat, tight-tolerance sheet for general bending, roll forming and light drawing. Yield strength is 250 MPa in HR versus 210 MPa in CR.

Can FabDigit make parts in DC01 Galvanized?

Yes — DC01 Galvanized is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10130 — Cold rolled low carbon steel flat products for cold formingCEN (2006)
  2. EN 10346 — Continuously hot-dip coated steel flat productsCEN (2015)
  3. EN 10152 — Electrolytically zinc coated cold rolled steel flat productsCEN (2017)
  4. ASM Handbook Vol. 1: Properties and Selection: Irons, SteelsASM International (1990)
  5. Machinery's Handbook, 31st ed. (machinability ratings)Industrial Press (2020)
  6. worldsteel LCI data for cold rolled and galvanized coilWorld Steel Association (2023)
  7. Mysteel / SMMMysteel / SMM (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.