FabDigit

Twaron · finish state

Twaron RFL-CORD

Properties of the RFL-CORD condition, compared with the other Twaron grades.

Twisted and RFL-dipped yarn for tyre carcass, hoses and timing/power-transmission belts.

High cost $$$$

What is Twaron RFL-CORD?

Twaron RFL-CORD is Twaron supplied in the RFL-CORD condition — twisted and RFL-dipped yarn for tyre carcass, hoses and timing/power-transmission belts. Twaron RFL-CORD has a tensile strength of 2,400 MPa (348 ksi), stronger than 77% of composite grades. Elongation at break is 4.5% and the elastic modulus is 55 GPa (7.98 Msi). Twaron RFL-CORD has a density of 1.44 g/cm³ (0.052 lb/in³), lighter than 62% of composite grades. Its glass-transition temperature is 340°C (644 °F). 1000 is the default condition FabDigit quotes; RFL-CORD is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 4.5%, better than 85% of composite grades

Limitations

  • Absorbs moisture — dry before molding — 4.5%, worse than 95% of composite grades
  • Degrades in UV without stabilisers — 20/100, worse than 94% of composite grades
  • Poor heat conductor — 0.05 W/m·K (0.0289 BTU/hr·ft·°F), worse than 87% of composite grades

Twaron RFL-CORD properties

Typical room-temperature values for Twaron RFL-CORD — 4 properties are specific to this condition; the rest are grade-level values shared by every Twaron grade. Each bar shows where the value sits among the composite grades in FabDigit's library — further right is higher.

Physical3

Twaron RFL-CORD has a density of 1.44 g/cm³ (0.052 lb/in³), lighter than 62% of composite grades. Its glass-transition temperature is 340°C (644 °F).

Density1.44 g/cm³0.05 lb/in³
Glass Transition (Tg)340°C644 °F
Water Absorption (24 h)4.5%

Mechanical6

Twaron RFL-CORD has a tensile strength of 2,400 MPa (348 ksi), stronger than 77% of composite grades. Elongation at break is 4.5% and the elastic modulus is 55 GPa (7.98 Msi).

Elastic (Young's) Modulus55 GPa8 Msi
Shear Modulus2.9 GPa0.42 Msi
Poisson's Ratio0.36
Tensile Strength (Ultimate)2,400 MPa348 ksi
Elongation at Break4.5%
Compressive Strength400 MPa58 ksi

Thermal8

Twaron RFL-CORD is rated for continuous service to 160°C (320 °F). It conducts heat at 0.05 W/m·K (0.0289 BTU/hr·ft·°F), worse than 87% of composite grades. Thermal expansion is -3.5 µm/m·K (-1.94 µin/in·°F).

Thermal Conductivity0.05 W/m·K0.03 BTU/hr·ft·°F
Specific Heat Capacity1,420 J/kg·K0.34 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)-3.5 µm/m·K-1.9 µin/in·°F
Max Service Temperature (continuous)160°C320 °F
Min Service Temperature-196°C-321 °F
Flammability (UL 94)Self-extinguishing, non-melting and non-dripping; carbonizes rather than melts, LOI ≈ 29 %
Limiting Oxygen Index29%
Max Service Temperature (short-term)250°C482 °F

Electrical3

Twaron RFL-CORD has an electrical resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Constant (1 MHz)4
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental3

Corrosion resistance is very good (80/100), better than 54% of composite grades. UV resistance is poor.

Corrosion ResistanceVery good80/100
UV / Weathering ResistancePoor20/100
Chemical Resistance SummaryExcellent against hydrocarbons, oils, most organic solvents and neutral salts; attacked by strong mineral acids, concentrated alkalis, hypochlorite bleach and hot steam (hydrolysis); must be shielded from sunlight/UV.

Sustainability4

Producing a kilogram of Twaron RFL-CORD takes about 280 MJ of energy and emits 16 kg of CO₂ — more than 62% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)280 MJ/kg120,378 BTU/lb
Embodied Carbon (primary production)16 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content0%

Manufacturability1

Twaron RFL-CORD's machinability is poor (25/100, worse than 65% of composite grades).

MachinabilityPoor25/100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other Twaron grades and fills

Twaron is also supplied in 9 other conditions. The full side-by-side table is on the Twaron overview.

Working with Twaron RFL-CORD

Is Twaron easy to machine?

Cuts fuzz badly — use serrated/hot knives, sharp carbide or PCD tools with high rake and backing plate, or abrasive waterjet; expect rapid tool dulling and hairy edges.

Can Twaron be welded?

Not weldable; joints are made by knotting/splicing, RFL adhesive bonding to rubber, or resin bonding in laminates.

Can Twaron be formed, bent or molded?

Processed by weaving, braiding, filament winding, pultrusion and prepreg lay-up; dry fibre must be conditioned (moisture ≤ 1 %) and vacuum-dried before resin infusion to avoid voids.

What surface finishes work on Twaron?

Difficult to dye (usually solution- or pigment-coloured); requires UV-blocking jacket, coating or paint for outdoor service; surface plasma/epoxy sizing improves resin adhesion.

Twaron chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
p-phenylenediamine (PPD) repeat unitone of the two PPTA backbone monomers≈ 5050
terephthaloyl (TDC/terephthalic) repeat one of the two PPTA backbone monomers≈ 5050
spin finish / surface treatmentspin finish or adhesive-activation treatment, varies by product0.2 – 1.50.6

Twaron RFL-CORD — frequently asked

What is Twaron RFL-CORD used for?

Twaron RFL-CORD is typically used for ballistic protection, ropes and cables, friction/gasket materials and composite reinforcement. In short: direct Kevlar equivalent; broadest aramid form range; widely stocked in Europe.

What is the tensile strength of Twaron RFL-CORD?

Twaron RFL-CORD has a typical tensile strength of 2,400 MPa (348 ksi) — stronger than 77% of composite grades. Strength varies by condition: see the 10 listed tempers.

Is Twaron RFL-CORD easy to machine?

Not especially — machinability is rated poor (25/100, worse than 65% of composite grades). Cuts fuzz badly — use serrated/hot knives, sharp carbide or PCD tools with high rake and backing plate, or abrasive waterjet; expect rapid tool dulling and hairy edges.

Can Twaron RFL-CORD be welded?

Not weldable; joints are made by knotting/splicing, RFL adhesive bonding to rubber, or resin bonding in laminates.

What surface finishes work on Twaron RFL-CORD?

Difficult to dye (usually solution- or pigment-coloured); requires UV-blocking jacket, coating or paint for outdoor service; surface plasma/epoxy sizing improves resin adhesion.

Can Twaron RFL-CORD be formed, bent or molded?

Processed by weaving, braiding, filament winding, pultrusion and prepreg lay-up; dry fibre must be conditioned (moisture ≤ 1 %) and vacuum-dried before resin infusion to avoid voids.

What is the maximum service temperature of Twaron RFL-CORD?

Twaron RFL-CORD is rated for continuous use to about 160°C (320 °F), and briefly to 250°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Twaron Product Brochure & Technical Guide (yarn, staple, short-cut, pulp)Teijin Aramid (2022)
  2. ASM Engineered Materials Handbook Vol. 1: CompositesASM International (1987)
  3. MMPDS / composite lamina typical property tables (aramid/epoxy)Battelle (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.