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Tungsten Alloy W-25Re vs W (99.95% CP Tungsten)

Tungsten Alloy · grade comparison

Tungsten Alloy W-25Re and W (99.95% CP Tungsten) are both tungsten alloy grades. W-25Re is the stronger of the two: yield strength 1,850 MPa (268 ksi) against 750 MPa (109 ksi) for W (99.95% CP Tungsten), about 147% more; tensile strength follows at 2,100 MPa (305 ksi) vs 950 MPa (138 ksi). W-25Re is the more ductile: elongation 4% versus 2% for W (99.95% CP Tungsten), and W-25Re is harder (620 HV vs 440 HV). W-25Re runs hotter in service (2,400°C vs 1,200°C continuous) and W (99.95% CP Tungsten) conducts heat better (173 W/m·K vs 45 W/m·K). On the shop floor, W-25Re welds better (fair vs not recommended).

W-25ReChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

W-25Re vs W (99.95% CP Tungsten): properties

W-25ReW (99.95% CP Tungsten)

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.29
0.28

Tensile Strength (Ultimate)

2,100 MPa305 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

1,850 MPa268 ksi
750 MPa109 ksi

Elongation at Break

4%
2%

Reduction in Area

30%
3%

Fatigue Strength (Endurance Limit)

700 MPa102 ksi
—

Fracture Toughness (K_IC)

25 MPa·√m22.8 ksi·√in
12 MPa·√m10.9 ksi·√in

Hardness, Vickers

620 HV
440 HV

Compressive Strength

—
1,400 MPa203 ksi

Shear Strength

—
550 MPa79.8 ksi

Charpy V-Notch Impact (RT)

—
3 J2.2 ft·lbf

Hardness, Brinell

—
415 HB

Hardness, Rockwell C

—
39 HRC

Same in both: Elastic (Young's) Modulus 400 GPa58 Msi · Shear Modulus 156 GPa22.6 Msi · Bulk Modulus 310 GPa45 Msi

Physical

Density and transition temperatures.

Density

19.7 g/cm³0.71 lb/in³
19.25 g/cm³0.7 lb/in³

Melting Point (Solidus)

3,000°C5,432 °F
3,422°C6,192 °F

Liquidus Temperature

3,080°C5,576 °F
3,422°C6,192 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
173 W/m·K100 BTU/hr·ft·°F

Specific Heat Capacity

140 J/kg·K0.03 BTU/lb·°F
132 J/kg·K0.03 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

4.6 µm/m·K2.6 µin/in·°F
4.5 µm/m·K2.5 µin/in·°F

Latent Heat of Fusion

185 J/g79.5 BTU/lb
192 J/g82.5 BTU/lb

Max Service Temperature (continuous)

2,400°C4,352 °F
1,200°C2,192 °F

Min Service Temperature

-100°C-148 °F
20°C68 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5.7 % IACS
31 % IACS

Electrical Resistivity

3×10⁻⁷ Ω·m11.8 µΩ·in
5.6×10⁻⁸ Ω·m2.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

60 / 100
62 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

5%
12%

Weldability

45 / 100
12 / 100

Formability (cold)

30 / 100
8 / 100

Brazeability / Solderability

55 / 100
65 / 100

Castability

—
3 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

750 MJ/kg322,442 BTU/lb
400 MJ/kg171,969 BTU/lb

Embodied Carbon (primary production)

55 kg CO₂/kg
27 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
450 L/kg53.9 gal/lb

Typical Recycled Content

25%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

107 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

20.3 MN·m/kg
20.8 MN·m/kg

Modulus of Resilience

4,278 kJ/m³
703 kJ/m³

Thermal Diffusivity

16.3 mm²/s
68.1 mm²/s

Thermal Shock Resistance Index

51
91

Strength versus weight

Yield strength against density for every tungsten alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,500141516171819Density (g/cm³)Yield strength (MPa) — log scaleW (99.95% CP Tungsten)W-25Re

Manufacturing and finishing

CapabilityW-25ReW (99.95% CP Tungsten)
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

W-25Re vs W (99.95% CP Tungsten) — frequently asked

Is W-25Re stronger than W (99.95% CP Tungsten)?

Yes. W-25Re has a typical yield strength of 1,850 MPa (268 ksi) against 750 MPa (109 ksi) for W (99.95% CP Tungsten) — about 147% more. Tensile strength is 2,100 MPa (305 ksi) vs 950 MPa (138 ksi).

Which is cheaper, W-25Re or W (99.95% CP Tungsten)?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, W-25Re or W (99.95% CP Tungsten)?

W-25Re. Its weldability rates fair (45/100) against not recommended (12/100) for W (99.95% CP Tungsten).

Ready to make it?

Upload a CAD file and FabDigit prices the part in W-25Re and W (99.95% CP Tungsten) side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.