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Stainless Steel ER309 vs ER309LSi

Stainless Steel · grade comparison

Stainless Steel ER309 and ER309LSi are both stainless steel grades. Both yield at about 400 MPa — strength does not separate them. On the shop floor, ER309 sits in a lower cost tier (premium, $$$) than ER309LSi (high, $$$$).

ER309Choose it when cost is the deciding factor.

ER309 vs ER309LSi: properties

ER309ER309LSi

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

196 GPa28.4 Msi
200 GPa29 Msi

Shear Modulus

76 GPa11 Msi
77 GPa11.2 Msi

Bulk Modulus

145 GPa21 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

600 MPa87 ksi
590 MPa85.6 ksi

Shear Strength

390 MPa56.6 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

140 MPa·√m127 ksi·√in
110 MPa·√m100 ksi·√in

Hardness, Brinell

180 HB
185 HB

Hardness, Rockwell B

89 HRB
90 HRB

Hardness, Vickers

190 HV
195 HV

Same in both: Poisson's Ratio 0.28 · Yield Strength (0.2% offset) 400 MPa58 ksi · Elongation at Break 38% · Reduction in Area 50% · Compressive Strength 400 MPa58 ksi · Fatigue Strength (Endurance Limit) 240 MPa34.8 ksi · Charpy V-Notch Impact (RT) 75 J55.3 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 7.9 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

15.5 µm/m·K8.6 µin/in·°F
16 µm/m·K8.9 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
285 J/g123 BTU/lb

Max Service Temperature (continuous)

1,000°C1,832 °F
950°C1,742 °F

Same in both: Thermal Conductivity 15 W/m·K8.7 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.2 % IACS · Electrical Resistivity 7.8×10⁻⁷ Ω·m30.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

72 / 100
70 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

34 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

38%
45%

Formability (cold)

60 / 100
55 / 100

Brazeability / Solderability

55 / 100
60 / 100

Polishability

65 / 100
60 / 100

Castability

—
60 / 100

Same in both: Weldability 92 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

62 MJ/kg26,655 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Carbon (primary production)

5.2 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

60%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

76 kN·m/kg
75 kN·m/kg

Specific Stiffness (E / density)

24.8 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

408 kJ/m³
400 kJ/m³

Same in both: Thermal Diffusivity 3.8 mm²/s · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleER309ER309LSi

Manufacturing and finishing

CapabilityER309ER309LSi
Default condition——
Relative cost$$$ Premium$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

ER309 vs ER309LSi — frequently asked

What is the difference between ER309 and ER309LSi?

Stainless Steel ER309 and ER309LSi are both stainless steel grades. Both yield at about 400 MPa — strength does not separate them. On the shop floor, ER309 sits in a lower cost tier (premium, $$$) than ER309LSi (high, $$$$).

Which is cheaper, ER309 or ER309LSi?

ER309 is the lower-cost material: it sits in the premium tier ($$$) while ER309LSi is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose ER309 over ER309LSi?

Pick ER309 when cost is the deciding factor.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ER309 and ER309LSi side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.