FabDigitFabDigit

PI 40% Graphite vs PI CF30

Polymer · PI grade comparison

PI 40% Graphite and PI CF30 are two grades of the same polymer grade, PI: 40% Graphite (40% Graphite filled) versus CF30 (30% carbon-fiber reinforced polyimide). The chemistry is identical, so every difference below comes from the condition. PI CF30 is the stronger of the two: tensile strength 100 MPa (14.5 ksi) against 52 MPa (7.54 ksi) for PI 40% Graphite, about 92% more. In exchange, PI 40% Graphite is the more ductile: elongation 3% versus 2% for PI CF30. PI CF30 is lighter (1.45 g/cm³ vs 1.65 g/cm³ for PI 40% Graphite) and PI CF30 is stiffer (12 GPa vs 6.2 GPa). On the shop floor, PI 40% Graphite machines more easily (45 vs 35 out of 100).

PI 40% GraphiteChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

PI CF30Choose it when strength drives the design, or when weight is the constraint.

PI 40% Graphite vs PI CF30: properties

PI 40% GraphitePI CF30

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

6.2 GPa0.9 Msi
12 GPa1.7 Msi

Tensile Strength (Ultimate)

52 MPa7.5 ksi
100 MPa14.5 ksi

Elongation at Break

3%
2%

Compressive Strength

140 MPa20.3 ksi
130 MPa18.9 ksi

Flexural Strength

76 MPa11 ksi
150 MPa21.8 ksi

Flexural Modulus

5.5 GPa0.8 Msi
11 GPa1.6 Msi

Izod Impact, Notched

21 J/m0.39 ft·lbf/in
43 J/m0.81 ft·lbf/in

Hardness, Rockwell M

115 HRM
105 HRM

Same in both: Shear Modulus 1.1 GPa0.16 Msi · Bulk Modulus 6 GPa0.8 Msi · Poisson's Ratio 0.41 · Compressive Modulus 2.9 GPa0.42 Msi · Shear Strength 80 MPa11.6 ksi · Fracture Toughness (K_IC) 2 MPa·√m1.8 ksi·√in · Hardness, Shore D 88 Shore D

Physical

Density and transition temperatures.

Density

1.65 g/cm³0.06 lb/in³
1.45 g/cm³0.05 lb/in³

Same in both: Glass Transition (Tg) 385°C725 °F · Water Absorption (24 h) 0.3% · Water Absorption (Saturation) 1.2% · Refractive Index 1.7

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

1.7 W/m·K0.98 BTU/hr·ft·°F
1.2 W/m·K0.69 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

38 µm/m·K21.1 µin/in·°F
22 µm/m·K12.2 µin/in·°F

Same in both: Specific Heat Capacity 1,130 J/kg·K0.27 BTU/lb·°F · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -240°C-400 °F · Heat Deflection Temp. @ 0.45 MPa 400°C752 °F · Heat Deflection Temp. @ 1.8 MPa 360°C680 °F · Limiting Oxygen Index 45% · Max Service Temperature (short-term) 480°C896 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Dielectric Strength 22 kV/mm559 V/mil · Dielectric Constant (1 MHz) 3.5 · Dissipation Factor (1 MHz) 0.0034 · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Corrosion Resistance 85 / 100 · UV / Weathering Resistance 60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
35 / 100

Same in both: Weldability 5 / 100 · Formability (cold) 15 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 290 MJ/kg124,678 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 600 L/kg71.9 gal/lb · Typical Recycled Content 0%

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePI

PI 40% Graphite vs PI CF30 — frequently asked

Is PI CF30 stronger than PI 40% Graphite?

Yes. PI CF30 has a typical tensile strength of 100 MPa (14.5 ksi) against 52 MPa (7.54 ksi) for PI 40% Graphite — about 92% more.

Which grade does FabDigit quote by default, 40% Graphite or CF30?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, PI 40% Graphite or PI CF30?

PI 40% Graphite, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for PI CF30.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PI 40% Graphite and PI CF30 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.