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Copper Alloy ERCu vs ERCuAl-A2

Copper Alloy · grade comparison

Copper Alloy ERCu and ERCuAl-A2 are both copper alloy grades. ERCuAl-A2 is the stronger of the two: yield strength 270 MPa (39.2 ksi) against 80 MPa (11.6 ksi) for ERCu, about 3.4 times as much; tensile strength follows at 585 MPa (84.8 ksi) vs 225 MPa (32.6 ksi). In exchange, ERCu is the more ductile: elongation 35% versus 25% for ERCuAl-A2, and ERCuAl-A2 is harder (150 HB vs 55 HB). ERCuAl-A2 is lighter (7.58 g/cm³ vs 8.9 g/cm³ for ERCu) and ERCuAl-A2 runs hotter in service (300°C vs 250°C continuous).

ERCuChoose it when the part is bent, formed or impact-loaded.

ERCuAl-A2Choose it when strength drives the design, or when weight is the constraint.

ERCu vs ERCuAl-A2: properties

ERCuERCuAl-A2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

115 GPa16.7 Msi
117 GPa17 Msi

Bulk Modulus

140 GPa20.3 Msi
115 GPa16.7 Msi

Poisson's Ratio

0.34
0.32

Tensile Strength (Ultimate)

225 MPa32.6 ksi
585 MPa84.8 ksi

Yield Strength (0.2% offset)

80 MPa11.6 ksi
270 MPa39.2 ksi

Elongation at Break

35%
25%

Reduction in Area

60%
—

Shear Strength

150 MPa21.8 ksi
350 MPa50.8 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
200 MPa29 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

55 HB
150 HB

Hardness, Vickers

58 HV
158 HV

Hardness, Rockwell B

—
82 HRB

Same in both: Shear Modulus 44 GPa6.4 Msi

Physical

Density and transition temperatures.

Density

8.9 g/cm³0.32 lb/in³
7.58 g/cm³0.27 lb/in³

Melting Point (Solidus)

1,065°C1,949 °F
1,030°C1,886 °F

Liquidus Temperature

1,080°C1,976 °F
1,046°C1,915 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

250 W/m·K144 BTU/hr·ft·°F
59 W/m·K34.1 BTU/hr·ft·°F

Specific Heat Capacity

385 J/kg·K0.09 BTU/lb·°F
419 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

17.7 µm/m·K9.8 µin/in·°F
16.2 µm/m·K9 µin/in·°F

Max Service Temperature (continuous)

250°C482 °F
300°C572 °F

Same in both: Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
13 % IACS

Electrical Resistivity

4.3×10⁻⁸ Ω·m1.69 µΩ·in
1.33×10⁻⁷ Ω·m5.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.31 V

Corrosion Resistance

62 / 100
74 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
30%

Weldability

78 / 100
72 / 100

Formability (cold)

92 / 100
45 / 100

Castability

40 / 100
65 / 100

Brazeability / Solderability

92 / 100
35 / 100

Polishability

78 / 100
68 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

57 MJ/kg24,506 BTU/lb
58 MJ/kg24,936 BTU/lb

Embodied Carbon (primary production)

3.8 kg CO₂/kg
3.9 kg CO₂/kg

Same in both: Embodied Water 250 L/kg30 gal/lb · Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

25 kN·m/kg
77 kN·m/kg

Specific Stiffness (E / density)

12.9 MN·m/kg
15.4 MN·m/kg

Modulus of Resilience

28 kJ/m³
312 kJ/m³

Thermal Diffusivity

73 mm²/s
18.6 mm²/s

Thermal Shock Resistance Index

28
18

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleERCuERCuAl-A2

Manufacturing and finishing

CapabilityERCuERCuAl-A2
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

ERCu vs ERCuAl-A2 — frequently asked

Is ERCuAl-A2 stronger than ERCu?

Yes. ERCuAl-A2 has a typical yield strength of 270 MPa (39.2 ksi) against 80 MPa (11.6 ksi) for ERCu — about 3.4 times as much. Tensile strength is 585 MPa (84.8 ksi) vs 225 MPa (32.6 ksi).

Which is cheaper, ERCu or ERCuAl-A2?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, ERCu or ERCuAl-A2?

ERCu. Its weldability rates very good (78/100) against very good (72/100) for ERCuAl-A2.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ERCu and ERCuAl-A2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.