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Aluminum Nitride HP

Other

also AlN

HP = hot-pressed AlN, fine grain, high strength

Hot-pressed billets for thick heat sinks, crucibles and molten-metal parts where maximum density and bend strength matter more than substrate flatness.

High cost $$$$

Values for the HP condition

Other Aluminum Nitride tempers and conditions

Aluminum Nitride is listed in 4 conditions; see the grade overview at Aluminum Nitride.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Economy grade, 120–150 W/m·K
Lower-cost grade with more sintering aid / grain-boundary oxide — use where insulation and moderate heat spreading suffice.18001,050 HV140 W/m·K
SinteredDefault
pressureless sintered AlN, ~170 W/m·K standard grade
Default commercial power-electronics substrate and heat-sink grade: best balance of thermal conductivity, strength and price.20001,100 HV175 W/m·K
High thermal conductivity grade, 190–230 W/m·K
High-purity, oxygen-lean grade with long sinter/anneal cycle — pick for high-power IGBT, laser diode and RF heat spreaders.1,150 HV205 W/m·K
HPThis page
Hot-pressed AlN, fine grain, high strength
Hot-pressed billets for thick heat sinks, crucibles and molten-metal parts where maximum density and bend strength matter more than substrate flatness.1,200 HV170 W/m·K

What is Aluminum Nitride HP?

Aluminum Nitride HP is Aluminum Nitride in the HP condition — hot-pressed billets for thick heat sinks, crucibles and molten-metal parts where maximum density and bend strength matter more than substrate flatness. Aluminum Nitride HP has a tensile strength of 200 MPa (29 ksi), stronger than 60% of ceramic grades. Elongation at break is 0% and the elastic modulus is 330 GPa (47.9 Msi). Aluminum Nitride HP has a density of 3.31 g/cm³ (0.12 lb/in³), lighter than 68% of ceramic grades. It melts at 2,200°C (3,992 °F). Sintered is the default condition FabDigit quotes; HP is available on request or by drawing note.

Advantages

  • Conducts heat well — 170 W/m·K (98.2 BTU/hr·ft·°F), better than 94% of ceramic grades

Aluminum Nitride HP properties

Typical room-temperature values for Aluminum Nitride HP; 11 are specific to this condition. Other listed values are Aluminum Nitride reference data and may not represent this condition. Bars are the position among ceramic grades.

Physical4

Aluminum Nitride HP has a density of 3.31 g/cm³ (0.12 lb/in³), lighter than 68% of ceramic grades. It melts at 2,200°C (3,992 °F).

Density3.31 g/cm³0.12 lb/in³
Melting Point (Solidus)2,200°C3,992 °F
Refractive Index2.15
Porosity0.2%

Mechanical13

Aluminum Nitride HP has a tensile strength of 200 MPa (29 ksi), stronger than 60% of ceramic grades. Elongation at break is 0% and the elastic modulus is 330 GPa (47.9 Msi).

Elastic (Young's) Modulus330 GPa47.9 Msi
Shear Modulus128 GPa18.6 Msi
Bulk Modulus205 GPa29.7 Msi
Poisson's Ratio0.24
Tensile Strength (Ultimate)200 MPa29 ksi
Elongation at Break0%
Compressive Strength2,400 MPa348 ksi
Flexural Strength400 MPa58 ksi
Shear Strength200 MPa29 ksi
Fracture Toughness (K_IC)3.3 MPa·√m3 ksi·√in
Hardness, Vickers1,200 HV
Hardness, Knoop1,200 HK
Hardness, Mohs7.5

Thermal5

Aluminum Nitride HP is rated for continuous service to 1,000°C (1,832 °F). It conducts heat at 170 W/m·K (98.2 BTU/hr·ft·°F), better than 94% of ceramic grades. Thermal expansion is 4.5 µm/m·K (2.5 µin/in·°F).

Thermal Conductivity170 W/m·K98.2 BTU/hr·ft·°F
Specific Heat Capacity740 J/kg·K0.18 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)4.5 µm/m·K2.5 µin/in·°F
Max Service Temperature (continuous)1,000°C1,832 °F
Min Service Temperature-269°C-452 °F

Electrical5

Aluminum Nitride HP is an electrical insulator with a dielectric strength of 17 kV/mm (431.8 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength17 kV/mm432 V/mil
Dielectric Constant (1 MHz)8.8
Dissipation Factor (1 MHz)5×10⁻⁴
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental2

Corrosion resistance is very good (82/100), better than 61% of ceramic grades.

Corrosion ResistanceVery good82/100
Chemical Resistance SummaryStable to most molten metals (Al, Cu), non-oxidising gases and organic solvents; slowly hydrolysed by hot water, steam and humid air (forms Al(OH)3/AlOOH surface layer) and attacked by strong alkalis (NaOH/KOH) and hot mineral acids; oxidises in air above ~1000 °C.

Sustainability3

Producing a kilogram of Aluminum Nitride HP takes about 250 MJ of energy and emits 20 kg of CO₂ — more than 67% of ceramic grades. Typical recycled content is 0%.

Embodied Energy (primary production)250 MJ/kg107,481 BTU/lb
Embodied Carbon (primary production)20 kg CO₂/kg
Typical Recycled Content0%

Manufacturability3

Aluminum Nitride HP's machinability is not recommended (4/100, worse than 85% of ceramic grades).

MachinabilityNot recommended4/100
PolishabilityVery good80/100
Sintering / Firing Temperature1,850°C3,362 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Aluminum Nitride HP

Is Aluminum Nitride easy to machine?

Green/pre-sintered bodies can be milled or drilled; after sintering only diamond grinding, lapping, ultrasonic or laser cutting (CO2/UV) — expect 5–10× alumina tooling cost.

Can Aluminum Nitride be welded?

Not weldable; joined by active-metal-braze (Ti-containing AgCu) or DBC/DBA copper-aluminium direct bonding, or glass/solder sealing.

Can Aluminum Nitride be formed, bent or molded?

Shaped by tape casting (substrates), dry/isostatic pressing or injection moulding of AlN+Y2O3 powder, then de-bindered and sintered 1700–1900 °C in flowing N2 with ~15–20 % linear shrinkage.

What surface finishes work on Aluminum Nitride?

As-fired, lapped or polished (Ra <0.05 µm) surfaces; metallised by thick-film W/Mo-Mn co-fire, thin-film Ti/Pt/Au sputtering or DBC copper; store dry to avoid surface hydrolysis before metallisation.

Aluminum Nitride chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Y2O3sintering aid; CaO or CaF2 used in some grades1 – 53
Olattice + grain-boundary oxygen; lower O = higher thermal conductivity0.5 – 21
Cresidual from carbothermal reduction≤ 0.150.05
AlNstoichiometric AlN = 65.8 % Al, 34.2 % N≥ 94 (balance)

Aluminum Nitride HP — frequently asked

What is Aluminum Nitride HP used for?

Aluminum Nitride HP is typically used for power module substrates (DBC/AMB), heat spreaders for IGBT and MOSFET packages, LED packaging submounts, semiconductor wafer chucks and ceramic heaters, RF and microwave package bases and laser diode submounts. In short: thermally conductive insulator.

What is the tensile strength of Aluminum Nitride HP?

Aluminum Nitride HP has a typical tensile strength of 200 MPa (29 ksi) — stronger than 60% of ceramic grades. Strength varies by condition: see the 4 listed tempers.

Is Aluminum Nitride HP easy to machine?

Not especially — machinability is rated not recommended (4/100, worse than 85% of ceramic grades). Green/pre-sintered bodies can be milled or drilled; after sintering only diamond grinding, lapping, ultrasonic or laser cutting (CO2/UV) — expect 5–10× alumina tooling cost.

Can Aluminum Nitride HP be welded?

Not weldable; joined by active-metal-braze (Ti-containing AgCu) or DBC/DBA copper-aluminium direct bonding, or glass/solder sealing.

What surface finishes work on Aluminum Nitride HP?

As-fired, lapped or polished (Ra <0.05 µm) surfaces; metallised by thick-film W/Mo-Mn co-fire, thin-film Ti/Pt/Au sputtering or DBC copper; store dry to avoid surface hydrolysis before metallisation.

Can Aluminum Nitride HP be formed, bent or molded?

Shaped by tape casting (substrates), dry/isostatic pressing or injection moulding of AlN+Y2O3 powder, then de-bindered and sintered 1700–1900 °C in flowing N2 with ~15–20 % linear shrinkage.

What is the maximum service temperature of Aluminum Nitride HP?

Aluminum Nitride HP is rated for continuous use to about 1,000°C (1,832 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Engineered Materials Handbook, Vol. 4: Ceramics and Glasses — ASM International (1991)
  2. AlN Aluminum Nitride technical ceramic data — CoorsTek (2023)
  3. Fine Ceramics — Aluminum Nitride (AlN) substrate properties — Kyocera (2023)
  4. AlN substrate product specifications — Maruwa Co., Ltd. (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.