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Steel SPHC · finish state

Steel SPHC Galvanized

Properties of the Galvanized condition, compared with the other SPHC tempers.

Choose for outdoor or humid service without painting; zinc gives sacrificial protection but limits welding quality and service temperature.

Sheet metalBudget cost $

What is SPHC Galvanized?

SPHC Galvanized is SPHC supplied in the Galvanized condition — choose for outdoor or humid service without painting; zinc gives sacrificial protection but limits welding quality and service temperature. SPHC Galvanized has a yield strength of 240 MPa (34.8 ksi) and a tensile strength of 310 MPa (45 ksi) — weaker than 96% of steel grades. Elongation at break is 32% and the elastic modulus is 205 GPa (29.7 Msi). SPHC Galvanized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F). HR is the default condition FabDigit quotes; Galvanized is available on request or by drawing note.

Advantages

  • Conducts heat well — 52 W/m·K (30 BTU/hr·ft·°F), better than 98% of steel grades
  • Good corrosion resistance — 35/100, better than 97% of steel grades
  • Ductile — tolerates forming and impact — 32%, better than 95% of steel grades
  • Easy to machine — 68/100, better than 95% of steel grades
  • Forms and bends easily — 75/100, better than 90% of steel grades

Limitations

  • Hard to polish — 30/100, worse than 100% of steel grades
  • Low strength — 240 MPa (34.8 ksi), worse than 96% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades

SPHC Galvanized properties

Typical room-temperature values for SPHC Galvanized — 9 properties are specific to this condition; the rest are grade-level values shared by every SPHC temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

SPHC Galvanized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,495°C2,723 °F
Liquidus Temperature1,530°C2,786 °F

Mechanical15

SPHC Galvanized has a yield strength of 240 MPa (34.8 ksi) and a tensile strength of 310 MPa (45 ksi) — weaker than 96% of steel grades. Elongation at break is 32% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)310 MPa45 ksi
Yield Strength (0.2% offset)240 MPa34.8 ksi
Elongation at Break32%
Reduction in Area60%
Shear Strength210 MPa30.5 ksi
Fatigue Strength (Endurance Limit)155 MPa22.5 ksi
Fracture Toughness (K_IC)120 MPa·√m109 ksi·√in
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell110 HB
Hardness, Rockwell B64 HRB
Hardness, Vickers115 HV

Thermal6

SPHC Galvanized is rated for continuous service to 200°C (392 °F). It conducts heat at 52 W/m·K (30 BTU/hr·ft·°F), better than 98% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity52 W/m·K30 BTU/hr·ft·°F
Specific Heat Capacity480 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion247 J/g106 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-20°C-4 °F

Electrical3

SPHC Galvanized conducts electricity at 10.5 % IACS, better than 89% of steel grades.

Electrical Conductivity10.5 % IACS
Electrical Resistivity1.65×10⁻⁷ Ω·m6.5 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (35/100), better than 97% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryRusts readily in humid air, water and salt; attacked by all acids; acceptable in dry indoor air, oils and strong alkali. Requires paint, phosphate+e-coat, zinc or oiling for storage.

Sustainability4

Producing a kilogram of SPHC Galvanized takes about 26 MJ of energy and emits 2.1 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content25%

Manufacturability7

SPHC Galvanized's machinability is good (68/100, better than 95% of steel grades); weldability good (60/100); formability very good (75/100).

MachinabilityGood68/100
Machinability Rating (AISI 1212 = 100 %)68%
WeldabilityGood60/100
Formability (cold)Very good75/100
Brazeability / SolderabilityVery good70/100
PolishabilityPoor30/100
Anodizing Responsen/a — ferrous alloy; use phosphating, e-coat, powder coat or zinc plating instead

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other SPHC tempers and conditions

SPHC is also supplied in 3 other conditions. The full side-by-side table is on the SPHC overview.

Working with SPHC Galvanized

Is SPHC easy to machine?

Free-machining it is not — soft and gummy, so use positive rake, sharp tools, high feed and coolant to avoid built-up edge and burrs; ~68 % of AISI 1212.

Can SPHC be welded?

Excellent for MIG/TIG/spot/resistance welding with ER70S-6 and no preheat; on galvanized material remove or fume-extract the zinc coating.

Can SPHC be formed, bent or molded?

Good cold bending and stamping (bend radius ≈ 1×t for HR, tighter for pickled/CR); allow for coil-to-coil property scatter and mill scale cracking on tight bends.

What surface finishes work on SPHC?

Descale/pickle then phosphate + powder coat, e-coat, paint or zinc/zinc-nickel plate; bare surfaces flash-rust within days and need oiling.

SPHC chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CJIS G3131 SPHC≤ 0.150.08
Mn≤ 0.60.35
P≤ 0.050.02
S≤ 0.050.02
Sinot specified in JIS; typical Al-killed/rimmed practice≤ 0.050.02
Febalance

SPHC Galvanized — frequently asked

What is SPHC Galvanized used for?

SPHC Galvanized is typically used for welded frames, heavy equipment panels, brackets and gussets, structural tube and pipe stock, base and mounting plates and chassis members. In short: standard hot-rolled structural.

What is the yield strength of SPHC Galvanized?

SPHC Galvanized has a typical yield strength of 240 MPa (34.8 ksi) and a tensile strength of 310 MPa (45 ksi) — weaker than 96% of steel grades. Strength varies by condition: see the 4 listed tempers.

Is SPHC Galvanized easy to machine?

Reasonably — machinability is rated good (68/100, better than 95% of steel grades). Free-machining it is not — soft and gummy, so use positive rake, sharp tools, high feed and coolant to avoid built-up edge and burrs; ~68 % of AISI 1212.

Can SPHC Galvanized be welded?

Yes — weldability is rated good (60/100). Excellent for MIG/TIG/spot/resistance welding with ER70S-6 and no preheat; on galvanized material remove or fume-extract the zinc coating.

What surface finishes work on SPHC Galvanized?

Descale/pickle then phosphate + powder coat, e-coat, paint or zinc/zinc-nickel plate; bare surfaces flash-rust within days and need oiling.

Can SPHC Galvanized be formed, bent or molded?

Good cold bending and stamping (bend radius ≈ 1×t for HR, tighter for pickled/CR); allow for coil-to-coil property scatter and mill scale cracking on tight bends.

What is the maximum service temperature of SPHC Galvanized?

SPHC Galvanized is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between SPHC-HR and SPHC-CR?

HR is the default condition — default and cheapest form: structural brackets, weldments, tube stock where surface finish and tight tolerance are unimportant. CR: choose for thin gauges, bright smooth surface and tight thickness tolerance in stampings and enclosures (commercially supplied as SPCC-equivalent). Yield strength is 240 MPa in HR versus 215 MPa in CR.

Can FabDigit make parts in SPHC Galvanized?

Yes — SPHC Galvanized is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. JIS G 3131 — Hot-rolled mild steel plates, sheets and stripJISC (2018)
  2. JIS G 3141 — Cold-reduced carbon steel sheets and strip (SPCC)JISC (2021)
  3. JIS G 3302 — Hot-dip zinc-coated steel sheets and coilsJISC (2019)
  4. GB/T 912 / GB/T 3274 — Hot-rolled carbon structural steel sheet and coilSAC (2017)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, SteelsASM International (1990)
  6. Machinery's Handbook (machinability ratings)Industrial Press (2020)
  7. worldsteel LCI data for hot-rolled coilWorld Steel Association (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.