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Tough Resin · grade

Tough Resin Rigid-Pro

Properties of the Rigid-Pro condition, compared with the other Tough Resin grades.

Use when dimensional stability under load and a higher HDT matter more than elongation (jigs, moulds, precise fixtures).

What is Tough Resin Rigid-Pro?

Tough Resin Rigid-Pro is Tough Resin in the Rigid-Pro grade — use when dimensional stability under load and a higher HDT matter more than elongation (jigs, moulds, precise fixtures). Tough Resin Rigid-Pro has a yield strength of 44 MPa (6.38 ksi) and a tensile strength of 61 MPa (8.85 ksi) — weaker than 64% of polymer grades. Elongation at break is 13% and the elastic modulus is 2.6 GPa (0.377 Msi). Tough Resin Rigid-Pro has a density of 1.15 g/cm³ (0.0415 lb/in³), lighter than 57% of polymer grades. Its glass-transition temperature is 80°C (176 °F). ABS-like is the default condition FabDigit quotes; Rigid-Pro is available on request or by drawing note.

Limitations

  • Needs corrosion protection — 55/100, worse than 96% of polymer grades
  • Difficult to weld — 5/100, worse than 90% of polymer grades
  • Limited formability — 10/100, worse than 87% of polymer grades
  • Absorbs moisture — dry before molding — 0.8%, worse than 80% of polymer grades
  • Limited service temperature — 70°C (158 °F), worse than 78% of polymer grades

Tough Resin Rigid-Pro properties

Typical room-temperature values for Tough Resin Rigid-Pro — 11 properties are specific to this condition; the rest are grade-level values shared by every Tough Resin grade. Each bar shows where the value sits among the polymer grades in FabDigit's library — further right is higher.

Physical5

Tough Resin Rigid-Pro has a density of 1.15 g/cm³ (0.0415 lb/in³), lighter than 57% of polymer grades. Its glass-transition temperature is 80°C (176 °F).

Density1.15 g/cm³0.04 lb/in³
Glass Transition (Tg)80°C176 °F
Water Absorption (24 h)0.8%
Water Absorption (Saturation)1.8%
Refractive Index1.51

Mechanical12

Tough Resin Rigid-Pro has a yield strength of 44 MPa (6.38 ksi) and a tensile strength of 61 MPa (8.85 ksi) — weaker than 64% of polymer grades. Elongation at break is 13% and the elastic modulus is 2.6 GPa (0.377 Msi).

Elastic (Young's) Modulus2.6 GPa0.38 Msi
Poisson's Ratio0.39
Tensile Strength (Ultimate)61 MPa8.8 ksi
Yield Strength (0.2% offset)44 MPa6.4 ksi
Elongation at Break13%
Compressive Strength70 MPa10.2 ksi
Compressive Modulus2.1 GPa0.3 Msi
Flexural Strength90 MPa13.1 ksi
Flexural Modulus2.4 GPa0.35 Msi
Izod Impact, Notched25 J/m0.47 ft·lbf/in
Hardness, Shore D86 Shore D
Hardness, Rockwell R103 HRR

Thermal10

Tough Resin Rigid-Pro is rated for continuous service to 70°C (158 °F). It conducts heat at 0.2 W/m·K (0.116 BTU/hr·ft·°F), worse than 56% of polymer grades. Thermal expansion is 110 µm/m·K (61.1 µin/in·°F).

Thermal Conductivity0.2 W/m·K0.12 BTU/hr·ft·°F
Specific Heat Capacity1,500 J/kg·K0.36 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)110 µm/m·K61.1 µin/in·°F
Max Service Temperature (continuous)70°C158 °F
Min Service Temperature-20°C-4 °F
Heat Deflection Temp. @ 0.45 MPa77°C171 °F
Heat Deflection Temp. @ 1.8 MPa62°C144 °F
Flammability (UL 94)HB-type burn behaviour typical; standard tough resins are not UL 94 listed — treat as combustible unless an FR grade is specified
Limiting Oxygen Index19%
Max Service Temperature (short-term)70°C158 °F

Electrical6

Tough Resin Rigid-Pro is an electrical insulator with a dielectric strength of 15 kV/mm (381 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength15 kV/mm381 V/mil
Dielectric Constant (1 MHz)3.4
Dissipation Factor (1 MHz)0.03
Volume Resistivity1×10¹⁴ Ω·cm
Surface Resistivity1×10¹⁴ Ω

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 96% of polymer grades. UV resistance is poor.

Corrosion ResistanceGood55/100
UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryGood against water, dilute acids/bases, oils and aliphatic fuels for short exposure; swells or crazes in ketones, esters, chlorinated solvents and concentrated IPA soaking; absorbs moisture and softens near Tg in hot-wet service; UV exposure causes yellowing and loss of elongation.

Sustainability4

Producing a kilogram of Tough Resin Rigid-Pro takes about 115 MJ of energy and emits 6 kg of CO₂ — more than 70% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)115 MJ/kg49,441 BTU/lb
Embodied Carbon (primary production)6 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content0%

Manufacturability4

Tough Resin Rigid-Pro's machinability is good (55/100, worse than 63% of polymer grades); weldability not recommended (5/100); formability not recommended (10/100).

MachinabilityGood55/100
WeldabilityNot recommended5/100
Formability (cold)Not recommended10/100
PolishabilityGood65/100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other Tough Resin grades and fills

Tough Resin is also supplied in 6 other conditions. The full side-by-side table is on the Tough Resin overview.

Working with Tough Resin Rigid-Pro

Is Tough Resin easy to machine?

Drills, taps and mills cleanly with sharp tools, high speed and light feed; keep cutters cool because the part softens above ~50 °C and edges chip if the resin is under-cured.

Can Tough Resin be welded?

Thermoset — cannot be heat welded; join with cyanoacrylate, epoxy or a bead of the same liquid resin flashed under a 405 nm lamp.

Can Tough Resin be formed, bent or molded?

Shape is set by printing: orient parts so hinges and snap features load across layers, use 50–100 µm layers, wash 5–10 min in IPA (avoid long soaks that swell and soften) and post-cure with heat + 405 nm UV to reach datasheet strength.

What surface finishes work on Tough Resin?

Sands and wet-polishes to a smooth surface; primer + paint or vapour-free spray finishes adhere well, but plan for post-cure shrinkage (~0.2–0.5 %) and use UV-blocking topcoats since bare parts yellow and embrittle in sunlight.

Tough Resin chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
urethane acrylate / epoxy acrylate oligotoughening backbone; determines elongation and impact30 – 6045
photoinitiator (acylphosphine oxide type405 nm sensitised0.5 – 42
pigment / opacifier / UV blockercontrols cure depth and colour0.1 – 31
additives (stabilisers, dispersants, def0.1 – 31
acrylate & methacrylate reactive monomerviscosity control and cross-link density≥ 25 (balance)

Tough Resin Rigid-Pro — frequently asked

What is Tough Resin Rigid-Pro used for?

Tough Resin Rigid-Pro is typically used for snap-fit housings and clips, living hinges, functional assembly prototypes, press-fit and threaded test parts, handheld device enclosures and drop-test prototypes. In short: impact-resistant ABS-like resin.

What is the yield strength of Tough Resin Rigid-Pro?

Tough Resin Rigid-Pro has a typical yield strength of 44 MPa (6.38 ksi) and a tensile strength of 61 MPa (8.85 ksi) — weaker than 64% of polymer grades. Strength varies by condition: see the 7 listed tempers.

Is Tough Resin Rigid-Pro easy to machine?

Reasonably — machinability is rated good (55/100, worse than 63% of polymer grades). Drills, taps and mills cleanly with sharp tools, high speed and light feed; keep cutters cool because the part softens above ~50 °C and edges chip if the resin is under-cured.

Can Tough Resin Rigid-Pro be welded?

Not readily — weldability is rated not recommended (5/100). Thermoset — cannot be heat welded; join with cyanoacrylate, epoxy or a bead of the same liquid resin flashed under a 405 nm lamp.

What surface finishes work on Tough Resin Rigid-Pro?

Sands and wet-polishes to a smooth surface; primer + paint or vapour-free spray finishes adhere well, but plan for post-cure shrinkage (~0.2–0.5 %) and use UV-blocking topcoats since bare parts yellow and embrittle in sunlight.

Can Tough Resin Rigid-Pro be formed, bent or molded?

Shape is set by printing: orient parts so hinges and snap features load across layers, use 50–100 µm layers, wash 5–10 min in IPA (avoid long soaks that swell and soften) and post-cure with heat + 405 nm UV to reach datasheet strength.

What is the maximum service temperature of Tough Resin Rigid-Pro?

Tough Resin Rigid-Pro is rated for continuous use to about 70°C (158 °F), and briefly to 70°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in Tough Resin Rigid-Pro?

Yes — Tough Resin Rigid-Pro is available for injection molding and 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Tough 1500 / Tough 2000 / Durable / Grey Pro Resin technical data sheetsFormlabs (2024)
  2. ABS-like / ABSeSUN / Anycubic / UnionTech (2024)
  3. ASTM D638 / D790 / D256 / D648 test methods for plasticsASTM International (2022)
  4. Additive Manufacturing Technologies — vat photopolymerization materialsSpringer (Gibson, Rosen, Stucker) (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.