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PETG · grade · default condition

PETG Unfilled

Properties of the Unfilled condition, compared with the other PETG grades.

Default choice for transparent, tough, easily formed parts and general injection molding.

What is PETG Unfilled?

PETG Unfilled is PETG in the Unfilled grade — default choice for transparent, tough, easily formed parts and general injection molding. PETG Unfilled has a yield strength of 50 MPa (7.25 ksi) and a tensile strength of 50 MPa (7.25 ksi) — weaker than 52% of polymer grades. Elongation at break is 120% and the elastic modulus is 2.1 GPa (0.305 Msi). PETG Unfilled has a density of 1.27 g/cm³ (0.0459 lb/in³), heavier than 66% of polymer grades. Its glass-transition temperature is 80°C (176 °F).

Advantages

  • Low, predictable mold shrinkage — 0.35%, better than 87% of polymer grades
  • Forms and bends easily — 88/100, better than 85% of polymer grades
  • Polishes to a fine finish — 72/100, better than 85% of polymer grades
  • Readily welded — 80/100, better than 84% of polymer grades
  • Low embodied carbon — 3.2 kg CO₂/kg, better than 81% of polymer grades

Limitations

  • Limited service temperature — 63°C (145 °F), worse than 85% of polymer grades

PETG Unfilled properties

Typical room-temperature values for PETG Unfilled — 7 properties are specific to this condition; the rest are grade-level values shared by every PETG grade. Each bar shows where the value sits among the polymer grades in FabDigit's library — further right is higher.

Physical6

PETG Unfilled has a density of 1.27 g/cm³ (0.0459 lb/in³), heavier than 66% of polymer grades. Its glass-transition temperature is 80°C (176 °F).

Density1.27 g/cm³0.05 lb/in³
Glass Transition (Tg)80°C176 °F
Water Absorption (24 h)0.13%
Water Absorption (Saturation)0.5%
Refractive Index1.57
Light Transmission89%

Mechanical12

PETG Unfilled has a yield strength of 50 MPa (7.25 ksi) and a tensile strength of 50 MPa (7.25 ksi) — weaker than 52% of polymer grades. Elongation at break is 120% and the elastic modulus is 2.1 GPa (0.305 Msi).

Elastic (Young's) Modulus2.1 GPa0.3 Msi
Shear Modulus0.77 GPa0.11 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)50 MPa7.3 ksi
Yield Strength (0.2% offset)50 MPa7.3 ksi
Elongation at Break120%
Compressive Strength60 MPa8.7 ksi
Flexural Strength70 MPa10.2 ksi
Flexural Modulus2.1 GPa0.3 Msi
Izod Impact, Notched95 J/m1.8 ft·lbf/in
Hardness, Shore D78 Shore D
Hardness, Rockwell R115 HRR

Thermal11

PETG Unfilled is rated for continuous service to 63°C (145 °F). It conducts heat at 0.2 W/m·K (0.116 BTU/hr·ft·°F), worse than 56% of polymer grades. Thermal expansion is 68 µm/m·K (37.8 µin/in·°F).

Thermal Conductivity0.2 W/m·K0.12 BTU/hr·ft·°F
Specific Heat Capacity1,200 J/kg·K0.29 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)68 µm/m·K37.8 µin/in·°F
Max Service Temperature (continuous)63°C145 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa70°C158 °F
Heat Deflection Temp. @ 1.8 MPa64°C147 °F
Vicat Softening Point (B50)82°C180 °F
Flammability (UL 94)HB
Limiting Oxygen Index23%
Max Service Temperature (short-term)75°C167 °F

Electrical6

PETG Unfilled is an electrical insulator with a dielectric strength of 16 kV/mm (406.4 V/mil) and a resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Strength16 kV/mm406 V/mil
Dielectric Constant (1 MHz)2.8
Dissipation Factor (1 MHz)0.02
Volume Resistivity1×10¹⁶ Ω·cm
Surface Resistivity1×10¹⁶ Ω

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 63% of polymer grades. UV resistance is fair.

Corrosion ResistanceExcellent85/100
UV / Weathering ResistanceFair45/100
Chemical Resistance SummaryGood against dilute acids, alkalis, alcohols, oils, aqueous salts and detergents; attacked/crazed by acetone, MEK, esters, chlorinated solvents and strong aromatics; stress-cracks under isopropanol-based disinfectants when loaded

Sustainability4

Producing a kilogram of PETG Unfilled takes about 84 MJ of energy and emits 3.2 kg of CO₂ — less than 81% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)84 MJ/kg36,114 BTU/lb
Embodied Carbon (primary production)3.2 kg CO₂/kg
Embodied Water210 L/kg25.2 gal/lb
Typical Recycled Content0%

Manufacturability7

PETG Unfilled's machinability is good (65/100, better than 66% of polymer grades); weldability very good (80/100); formability excellent (88/100).

MachinabilityGood65/100
WeldabilityVery good80/100
Formability (cold)Excellent88/100
PolishabilityVery good72/100
Mold Shrinkage0.35%
Processing Melt Temperature (typ.)245°C473 °F
Mold Temperature (typ.)25°C77 °F

Common Calculations5

Specific Strength (UTS / density)calculated39 kN·m/kg
Specific Stiffness (E / density)calculated1.7 MN·m/kg
Modulus of Resiliencecalculated595 kJ/m³
Thermal Diffusivitycalculated0.1 mm²/s
Thermal Shock Resistance Indexcalculated0

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other PETG grades and fills

PETG is also supplied in 9 other conditions. The full side-by-side table is on the PETG overview.

Working with PETG Unfilled

Is PETG easy to machine?

Machines and routes well with sharp, polished, high-rake tools and air blast; keep feeds high and coolant/mist on to avoid gumming and edge crazing, and avoid stress at drilled holes.

Can PETG be welded?

Excellent hot-plate, hot-gas, ultrasonic and RF/high-frequency welding; solvent bonds with cyclohexanone/MEK-based cements and glues well with cyanoacrylate or two-part urethane.

Can PETG be formed, bent or molded?

Thermoforms at 120–160 °C with little pre-drying and cold-bends without stress-whitening; inject at 230–260 °C melt / 10–40 °C mold, dry pellets 4 h at 65 °C to prevent hydrolytic splay.

What surface finishes work on PETG?

Takes screen/digital printing, hard-coating and vacuum metallizing; edges can be sanded and buffed (flame polishing is riskier than for acrylic), and paint/adhesive systems must be solvent-checked for crazing.

PETG chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
terephthalate (PTA/DMT) repeat unitacid component of the copolyester backbone (mol basis)48 – 5250
1,4-cyclohexanedimethanol (CHDM) unit~30 mol% of the glycol fraction; suppresses crystallinity (amorphous)12 – 2016
additives (stabilizers, colorants, UV/FRgrade dependent; fillers listed separately per variant0 – 151
ethylene glycol unitglycol component balance≥ 30 (balance)

PETG Unfilled — frequently asked

What is PETG Unfilled used for?

PETG Unfilled is typically used for transparent machine guards, retail displays and shelf fixtures, light-box and signage panels, food-contact parts and containers, bottles and medical device housings. In short: versatile tough plastic.

What is the yield strength of PETG Unfilled?

PETG Unfilled has a typical yield strength of 50 MPa (7.25 ksi) and a tensile strength of 50 MPa (7.25 ksi) — weaker than 52% of polymer grades. Strength varies by condition: see the 10 listed tempers.

Is PETG Unfilled easy to machine?

Reasonably — machinability is rated good (65/100, better than 66% of polymer grades). Machines and routes well with sharp, polished, high-rake tools and air blast; keep feeds high and coolant/mist on to avoid gumming and edge crazing, and avoid stress at drilled holes.

Can PETG Unfilled be welded?

Yes — weldability is rated very good (80/100). Excellent hot-plate, hot-gas, ultrasonic and RF/high-frequency welding; solvent bonds with cyclohexanone/MEK-based cements and glues well with cyanoacrylate or two-part urethane.

What surface finishes work on PETG Unfilled?

Takes screen/digital printing, hard-coating and vacuum metallizing; edges can be sanded and buffed (flame polishing is riskier than for acrylic), and paint/adhesive systems must be solvent-checked for crazing.

Can PETG Unfilled be formed, bent or molded?

Thermoforms at 120–160 °C with little pre-drying and cold-bends without stress-whitening; inject at 230–260 °C melt / 10–40 °C mold, dry pellets 4 h at 65 °C to prevent hydrolytic splay.

What is the maximum service temperature of PETG Unfilled?

PETG Unfilled is rated for continuous use to about 63°C (145 °F), and briefly to 75°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in PETG Unfilled?

Yes — PETG Unfilled is available for CNC machining, sheet metal, injection molding and 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Eastman Eastar / Spectar copolyester (PETG) product dataEastman Chemical (2023)
  2. SKYGREEN PETG resin grades data sheetsSK Chemicals (2022)
  3. CAMPUS plastics database — PETG copolyester ISO data setsCWFG / CAMPUS (2024)
  4. ISO 527-2 / ISO 178 / ISO 75 / ISO 306 test methodsISO (2019)
  5. ASTM D256 / D638 / D648 / D785 test methodsASTM (2022)
  6. Ensinger / Curbell semi-finished PETG sheet technical dataEnsinger, Curbell Plastics (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.