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Stainless Steel ER309 vs ER316LSi

Stainless Steel · grade comparison

Stainless Steel ER309 and ER316LSi are both stainless steel grades. Both yield at about 400 MPa — strength does not separate them. ER316LSi is harder — 190 HB against 180 HB for ER309 — which matters for wear surfaces and threads. ER309 runs hotter in service (1,000°C vs 400°C continuous). On the shop floor, ER316LSi forms better (very good vs good).

ER309Choose it when the part sees heat.

ER316LSiChoose it when surface hardness matters.

ER309 vs ER316LSi: properties

ER309ER316LSi

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

196 GPa28.4 Msi
195 GPa28.3 Msi

Shear Modulus

76 GPa11 Msi
77 GPa11.2 Msi

Bulk Modulus

145 GPa21 Msi
155 GPa22.5 Msi

Poisson's Ratio

0.28
0.29

Tensile Strength (Ultimate)

600 MPa87 ksi
580 MPa84.1 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
420 MPa60.9 ksi

Elongation at Break

38%
40%

Reduction in Area

50%
55%

Compressive Strength

400 MPa58 ksi
420 MPa60.9 ksi

Shear Strength

390 MPa56.6 ksi
350 MPa50.8 ksi

Fracture Toughness (K_IC)

140 MPa·√m127 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

75 J55.3 ft·lbf
95 J70.1 ft·lbf

Hardness, Brinell

180 HB
190 HB

Hardness, Rockwell B

89 HRB
90 HRB

Hardness, Vickers

190 HV
200 HV

Same in both: Fatigue Strength (Endurance Limit) 240 MPa34.8 ksi

Physical

Density and transition temperatures.

Density

7.9 g/cm³0.29 lb/in³
7.98 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,390°C2,534 °F

Liquidus Temperature

1,450°C2,642 °F
1,440°C2,624 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

15.5 µm/m·K8.6 µin/in·°F
16 µm/m·K8.9 µin/in·°F

Max Service Temperature (continuous)

1,000°C1,832 °F
400°C752 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Same in both: Thermal Conductivity 15 W/m·K8.7 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
2.3 % IACS

Electrical Resistivity

7.8×10⁻⁷ Ω·m30.7 µΩ·in
7.4×10⁻⁷ Ω·m29.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.1 V
-0.05 V

Corrosion Resistance

72 / 100
76 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

34 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

38%
40%

Weldability

92 / 100
95 / 100

Formability (cold)

60 / 100
70 / 100

Polishability

65 / 100
70 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

62 MJ/kg26,655 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

5.2 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
160 L/kg19.2 gal/lb

Same in both: Typical Recycled Content 60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

76 kN·m/kg
73 kN·m/kg

Specific Stiffness (E / density)

24.8 MN·m/kg
24.4 MN·m/kg

Modulus of Resilience

408 kJ/m³
452 kJ/m³

Same in both: Thermal Diffusivity 3.8 mm²/s · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleER309ER316LSi

Manufacturing and finishing

CapabilityER309ER316LSi
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

ER309 vs ER316LSi — frequently asked

What is the difference between ER309 and ER316LSi?

Stainless Steel ER309 and ER316LSi are both stainless steel grades. Both yield at about 400 MPa — strength does not separate them. ER316LSi is harder — 190 HB against 180 HB for ER309 — which matters for wear surfaces and threads.

Which is cheaper, ER309 or ER316LSi?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose ER309 over ER316LSi?

Pick ER309 when the part sees heat. Pick ER316LSi when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ER309 and ER316LSi side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.